Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Warning: Refer to Collision Sectioning Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.

  1. Locate and mark all the necessary factory welds of the body side outer panel reinforcement.
  2. Drill all factory welds. Note the number and location of welds for installation of the service assembly.

  1. Remove the damaged body side outer panel reinforcement.
Body Side Outer Panel Reinforcement Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Align the body side outer panel reinforcement. Drill 8 mm (5/16 in) for plug welding along the edges of the body side outer panel reinforcement as noted from the original panel. Clea ...

Other materials:

Tire Sealant and Compressor Kit
WARNING Idling a vehicle in an enclosed area with poor ventilation is dangerous. Engine exhaust may enter the vehicle. Engine exhaust contains carbon monoxide (CO) which cannot be seen or smelled. It can cause unconsciousness and even death. Never run the engine in an enclosed area that has ...

Instrument Panel Cluster Lower Trim Plate Replacement
Preliminary Procedure Remove instrument panel cluster trim plate. Refer to Instrument Panel Cluster Trim Plate Replacement. Instrument Panel Cluster Lower Trim Plate Screw (Qty: 4) Caution: Refer to Fastener Caution in the Preface section. Tighten 2.5 Nm (23 lb in) Instrument Pa ...

Front Fender Emblem/Nameplate Replacement (1.8L 2H0 or 2.0L Diesel)
Front Fender Emblem Assembly Caution: Refer to Exterior Trim Emblem Removal Caution in the Preface section. Procedure The part and surface should be 21C (70F) prior to installation. The vehicle should remain 21C (70F) for one hour after assembly to allow adhesive to develop suff ...

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