Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Warning: Refer to Collision Sectioning Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.

  1. Locate and mark all the necessary factory welds of the body side outer panel reinforcement.
  2. Drill all factory welds. Note the number and location of welds for installation of the service assembly.

  1. Remove the damaged body side outer panel reinforcement.
Body Side Outer Panel Reinforcement Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Align the body side outer panel reinforcement. Drill 8 mm (5/16 in) for plug welding along the edges of the body side outer panel reinforcement as noted from the original panel. Clea ...

Other materials:

Radio Reception
Frequency interference and static can occur during normal radio reception if items such as cell phone chargers, vehicle convenience accessories, and external electronic devices are plugged into the accessory power outlet. If there is interference or static, unplug the item from the accessory p ...

Thread Repair
General purpose thread repair kits are available commercially. Warning: Refer to Safety Glasses Warning in the Preface section. Note: Refer to the thread repair kit manufacturer's instructions regarding the size of the drill and which tap to use. Always avoid any buildup of chips. Back ou ...

Driving for Better Fuel Economy
Driving habits can affect fuel mileage. Here are some driving tips to get the best fuel economy possible. •  Avoid fast starts and accelerate smoothly. •  Brake gradually and avoid abrupt stops. • Avoid idling the engine for long periods of time. • When road and weather conditions ar ...

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