Chevrolet Cruze Repair Manual: Installation Procedure
- Align the body side outer panel reinforcement.
- Drill 8 mm (5/16 in) for plug welding along the edges of the body side outer panel reinforcement as noted from the original panel.
- Clean and prepare the attaching surfaces for welding.
- Position the body side outer panel reinforcement on the vehicle.
- Verify the fit of the body side outer panel reinforcement.
- Clamp the body side outer panel reinforcement into position.
- Plug weld accordingly.
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Collision Sectioning Warning in the Preface section.
Warning: Refer to Glass and She ...
Body Side Outer Panel Reinforcement Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Front Wheel Drive Shaft Replacement - Right Side
Special Tools
CH-313 Slide Hammer
CH-6003 Axle Shaft Remover
CH-49376 Holding Wrench
CH-49400 Hub Spindle Remover
DT-6332 Seal Protector
EN-956-1 Extension
For equivalent regional tools, refer to Special Tools.
Removal Procedure
Warning: To prevent personal injury and/or component ...
Instrument Panel Outer Air Outlet Duct Replacement
Preliminary Procedure
Remove instrument panel assembly. Refer to Instrument Panel Assembly
Replacement.
Instrument Panel Outer Air Outlet Duct Screw (Qty: 7)
Caution: Refer to Fastener Caution in the Preface section.
Tighten
2.5 N·m (22 lb in)
Instrument Panel Outer Air Outlet Duct
Floo ...
Exterior Lighting Systems Description and Operation
Exterior Lamps
The exterior lighting system consists of the following lamps if equipped:
Headlamps
Daytime Running Lamps (DRL)
Front fog lamps
Rear fog lamps
Park, tail and license lamps
Turn signal lamps
Hazard warning lamps
Repeater lamps
Stop lamps
Backup lamps
Low Beam ...
