Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Align the body side outer panel reinforcement.

  1. Drill 8 mm (5/16 in) for plug welding along the edges of the body side outer panel reinforcement as noted from the original panel.
  2. Clean and prepare the attaching  surfaces for welding.

  1. Position the body side outer panel reinforcement on the vehicle.
  2. Verify the fit of the body side outer panel reinforcement.
  3. Clamp the body side outer panel reinforcement into position.

  1. Plug weld accordingly.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  4. Install all related panels and components.
  5. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  6. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Collision Sectioning Warning in the Preface section. Warning: Refer to Glass and She ...

Body Side Outer Panel Reinforcement Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Rear Compartment Lid Hinge Torque Rod Replacement
Preliminary Procedure Remove rear compartment lid. Refer to Rear Compartment Lid Replacement. Special Tools BO-125 Torque Rod Lifter For equivalent regional tools, refer to Special Tools. Rear Compartment Lid Hinge Torque Rod - Right Side Tip Only use the special tool to remove and i ...

Engine Cooling System Messages
A/C OFF DUE TO HIGH ENGINE TEMP This message displays when the engine coolant becomes hotter than the normal operating temperature. To avoid added strain on a hot engine, the air conditioning compressor automatically turns off. When the coolant temperature returns to normal, the air condition ...

Windshield Washer Pump Seal Replacement
Removal Procedure Open the hood. Remove the windshield washer pump. Refer to Windshield Washer Pump Replacement Using a small flat-bladed tool, remove the washer pump terminal seal (1) from the washer solvent container (2). Installation Procedure Position the washer pump ...

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