Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Align the body side outer panel reinforcement.

  1. Drill 8 mm (5/16 in) for plug welding along the edges of the body side outer panel reinforcement as noted from the original panel.
  2. Clean and prepare the attaching  surfaces for welding.

  1. Position the body side outer panel reinforcement on the vehicle.
  2. Verify the fit of the body side outer panel reinforcement.
  3. Clamp the body side outer panel reinforcement into position.

  1. Plug weld accordingly.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  4. Install all related panels and components.
  5. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  6. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Collision Sectioning Warning in the Preface section. Warning: Refer to Glass and She ...

Body Side Outer Panel Reinforcement Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Roof Console Replacement
Dome Lamp Bezel Roof Console Screw (Qty: 2) Caution: Refer to Fastener Caution in the Preface section. Tighten 2.5 Nm (22 lb in) Roof Console Assembly Procedure Disconnect  the electrical connectors. When replacing the driver information display bezel, remove the dri ...

Danger, Warnings, and Cautions
Warning messages found on vehicle labels and in this manual describe hazards and what to do to avoid or reduce them. Danger indicates a hazard with a high level of risk which will result in serious injury or death. Warning or Caution indicates a hazard that could result in injury or death. WA ...

Repairs and Inspections Required After a Collision
Warning: Restraint systems can be damaged in a collision. To help avoid injury and ensure that all parts in need of replacement are replaced: Replace any seat belt system that was in use during the collision serious enough to deploy any automatic restraint device such as air bags and ...

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