Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Align the body side outer panel reinforcement.

  1. Drill 8 mm (5/16 in) for plug welding along the edges of the body side outer panel reinforcement as noted from the original panel.
  2. Clean and prepare the attaching  surfaces for welding.

  1. Position the body side outer panel reinforcement on the vehicle.
  2. Verify the fit of the body side outer panel reinforcement.
  3. Clamp the body side outer panel reinforcement into position.

  1. Plug weld accordingly.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  4. Install all related panels and components.
  5. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  6. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Collision Sectioning Warning in the Preface section. Warning: Refer to Glass and She ...

Body Side Outer Panel Reinforcement Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR System. Refer to SIR  Disabling and Enabling. Disconnect the negative battery cable. Refer to Bat ...

Installation Procedure
Install the following components on the drivetrain and front suspension frame if removed: The radiator support brackets. The stabilizer shaft--Refer to Stabilizer Shaft Replacement. The lower control arms--Refer to Lower Control Arm Replacement. The steering gear--Refer to Steering ...

Inflatable Restraint Passenger Presence Detection System - If Equipped
Note: The passenger presence detection system includes an ECU and a sensor mat that can be serviced separately. After repairing or replacing any part of the passenger presence detection system, the system must be rezeroed in order to function properly. The passenger presence detection system i ...

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