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Chevrolet Cruze Repair Manual: Body Side Outer Panel Reinforcement Replacement (MIG-Brazing)

Chevrolet Cruze Repair Manual / Body repair / Collision Repair / Body Side Outer Panel Reinforcement Replacement (MIG-Brazing)

Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed.

Installation Procedure
Align the body side outer panel reinforcement. Drill 8 mm (5/16 in) for plug welding along the edges of the body side outer panel reinforcement as noted from the original panel. Clea ...

Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Collision Sectioning Warning in the Preface section. Warning: Refer to Glass and She ...

Other materials:

Instrument Panel Fuse Block
The instrument panel fuse block is in the driver side of the instrument panel. To access the fuses: 1. Open the fuse block cover by pulling out at the top. 2. Remove the lower edge of the cover. 3. Remove the cover. To reinstall the cover, reverse the steps above. Instrument Panel Fuse Bl ...

Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Collision Sectioning Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR System. Refer to SIR  Dis ...

Installation Procedure
Remove rear end upper panel extension (1) from service part. Cut the body side inner panel in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal thickness at the sectioning jo ...

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