Chevrolet Cruze Repair Manual: Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.
Warning: Refer to Collision Sectioning Warning in the Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
- Disable the SIR System. Refer to SIR Disabling and Enabling.
- Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Remove all related panels and components.
- Visually inspect the damage. Repair as much of the damage as possible.
- Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Create cut lines on the body lock pillar upper reinforcement (1).
Note: Do not damage any other panels or reinforcements.
- Cut the panel where sectioning is to be performed.
- Locate and mark all the necessary factory welds of the body lock pillar upper reinforcement.
- Drill all factory welds. Note the number and location of welds for installation of the service assembly.
- Remove the damaged body lock pillar upper reinforcement.
- Create cut lines on the body side inner panel.
Note: Do not damage any other panels or reinforcements.
- Cut the panel where sectioning is to be performed.
Note: Drill hidden factory welds where body side outer rear panel drain gutter (1) and body side inner panel overlap.
- Locate and mark all the necessary factory welds of the body side inner panel.
- Drill all factory welds. Note the number and location of welds for installation of the service assembly.
- Remove the damaged body side inner panel.
Body Side Inner Panel Sectioning (MAG-Welding)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Installation Procedure
Remove rear end upper panel extension (1) from service part.
Cut
Cut the body side inner panel in corresponding locations to fit the
remaining original panel. The sectioning jo ...
Other materials:
Antilock Brake System (ABS) Warning Light
The Antilock Brake System (ABS) light comes on briefly when the engine is started.
If the light does not come on, have it fixed so it will be ready to warn if there
is a problem.
If the ABS light comes on and stays on while driving, stop as soon as possible
and turn the ignition off.
Start ...
Air Hose Test
Caution: The air hose test should only be used on fully cured
urethane adhesive. Otherwise, damage to the urethane adhesive bead
could result in additional leaks.
Using a liquid detergent, diluted with water in a spray bottle, spray
the window at the edges. Begin at the bottom and grad ...
Lifting and Jacking the Vehicle
Note: The use of a LOW PROFILE LIFT ARMS SYSTEM may be required to
avoid unwanted contact with the vehicle's body and structure
depending on lifting equipment used. Refer to the manufacture's recommendation
for their applications of low profile lift arms system for
their lifting equipment.
...
