Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Warning: Refer to Collision Sectioning Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR  Disabling and Enabling
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.

  1. Create cut lines on the quarter outer panel.

Note: Do not damage any inner panels or reinforcements.

Note: Do not damage any inner panels or reinforcements.

  1. Cut the panel where sectioning is to be performed.

  1. Open the wheelhouse flanging.

  1. Locate and mark all the necessary factory welds of the quarter outer panel.
  2. Drill all factory welds. Note the number and location of welds for installation of the service assembly.

  1. Remove the damaged quarter outer panel.
Quarter Outer Panel Sectioning (MAG-Welding)
Special Tools BO-6396 Bonding Pliers BO-6392 Flanging Tool Kit For equivalent regional tools, refer to Special Tools Note: According to different corrosion warranties, only the regional ma ...

Installation Procedure
Cut the quarter outer panel in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal thickn ...

Other materials:

Engine Oil Messages
CHANGE ENGINE OIL SOON This message displays when the engine oil needs to be changed. When you change the engine oil, be sure to reset the Oil Life System. OIL PRESSURE LOW STOP ENGINE This message displays if low oil pressure levels occur. Stop the vehicle as soon as safely possible and do ...

Instrument Panel Compartment Replacement
Preliminary Procedure Remove the instrument panel outer trim cover - right side. Refer to Instrument Panel Outer Trim Cover Replacement - Right Side. Instrument Panel Compartment Screw (Qty: 5) Caution: Refer to Fastener Caution in the Preface section. Tighten 2.5 Nm (22 lb in) ...

Hood Replacement
Warning: When a hood hold open device is being removed or installed, provide alternate support to avoid the possibility of damage to the vehicle or personal injury. Preliminary Procedure Remove the windshield washer nozzle hose. Refer to Windshield Washer Nozzle Hose Replacement. Hood ...

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