Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Warning: Refer to Collision Sectioning Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR  Disabling and Enabling
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.

  1. Create cut lines on the quarter outer panel.

Note: Do not damage any inner panels or reinforcements.

Note: Do not damage any inner panels or reinforcements.

  1. Cut the panel where sectioning is to be performed.

  1. Open the wheelhouse flanging.

  1. Locate and mark all the necessary factory welds of the quarter outer panel.
  2. Drill all factory welds. Note the number and location of welds for installation of the service assembly.

  1. Remove the damaged quarter outer panel.
Quarter Outer Panel Sectioning (MAG-Welding)
Special Tools BO-6396 Bonding Pliers BO-6392 Flanging Tool Kit For equivalent regional tools, refer to Special Tools Note: According to different corrosion warranties, only the regional ma ...

Installation Procedure
Cut the quarter outer panel in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal thickn ...

Other materials:

Service Vehicle Messages
SERVICE AC SYSTEM This message displays if there is a problem with the air conditioning system. Take the vehicle to your dealer for service. SERVICE POWER STEERING This message displays if there is a problem with the power steering system. Take the vehicle to your dealer for service. SERVICE ...

Rear Side Door Window Regulator Motor Replacement
Preliminary Procedure Remove the rear side door window regulator. Refer to Rear Side Door Window Regulator Replacement. Rear Side Door Window Regulator Motor Screw (Qty: 3) Caution: Refer to Fastener Caution in the Preface section. Tighten 9 Nm (80 lb in) Rear Side Door Window R ...

Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR System. Refer to SIR Disabling and Enabling. Disconnect the negative battery cable. Refer to Batter ...

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