Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Air Conditioning Compressor Replacement (1.6L LDE, LXV, and 1.8L 2H0)

Chevrolet Cruze Repair Manual / HVAC System / Air Conditioning Compressor Replacement (1.6L LDE, LXV, and 1.8L 2H0)

Preliminary Procedures

Preliminary Procedures

  1. Recover the refrigerant. Refer to Refrigerant Rec  . overy and Recharging.
  2. Remove drive belt. Refer to Drive Belt Replacement.
  3. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
  4. Disconnect the A/C compressor electrical connector
  5. Remove compressor hose assembly. Refer to Air Conditioning Compressor and Condenser Hose Replacement.
  1. A/C Compressor Bolt (Qty: 3)

Caution: Refer to Fastener Caution in the Preface section.

Tighten 22 Nm (16 lbf ft)

  1. A/C Compressor Assembly

Procedure

  1. Use a low viscosity, poly-alkylene glycol (PAG) oil. Use of the incorrect oil can result in compressor failure.
  2. When replacing the A/C compressor, balance the compressor oil. Refer to Air Conditioning Compressor Oil Balancing
  3. Using GE 39400-A detector leak test A/C compressor fittings.

Special Tools

GE 39400-A Electronic Halogen Leak Detector

For equivalent regional tools, refer to Special Tools.

Refrigerant Recovery and Recharging
Special Tools GE-45037 A/C Oil Injector For equivalent regional tools, refer to Special Tools. Refrigerant Recovery and Recharging Warning: To prevent personal injury, avoid breathing A/C Refriger ...

Air Conditioning Compressor Replacement (1.6L LXT)
Preliminary Procedures Recover the refrigerant. Refer to Refrigerant Rec  overy and Recharging. Remove drive belt. Refer to Generator and Air Conditioning Compressor and Power Ste ...

Other materials:

Installation Procedure
Create 5 x 18 mm (4/16 x 11/16 in)   slots for MIG-brazing (1). Clean and prepare the attaching surfaces for spot welding and brazing. Note: In MIG-brazing areas 50 mm (2 in) must be kept clear of structural adhesive. Apply structural adhesive to all attaching surfaces ...

Front Wheel Drive Shaft Replacement - Right Side
Special Tools CH-313 Slide Hammer CH-6003 Axle Shaft Remover CH-49376 Holding Wrench CH-49400 Hub Spindle Remover DT-6332 Seal Protector EN-956-1 Extension For equivalent regional tools, refer to Special Tools. Removal Procedure Warning: To prevent personal injury and/or component ...

Installation Procedure
Cut the front compartment upper side rail in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal thickness at the sectioning joint. Create a 50 mm (2 in) backing plate from the unused ...

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