Chevrolet Cruze Repair Manual: Installation Procedure

1. Position the front end upper tie bar (1) on the vehicle.
2. Verify the fit of the front end upper tie bar.
3. Clamp the front end upper tie bar into position.

4. Weld seam accordingly.

5. Weld seam accordingly.
6. Grind down weld seams as needed for related panels and components.

7. Drill 8 mm (5/16 in) for plug welding along the edges of the service panel as noted from the original panel.
8. Clean and prepare the attaching surfaces for welding.

9. Position the front end sheet metal cross panel reinforcement (1) on the vehicle.
10. Verify the fit of the front end upper tie bar.
11. Clamp the front end sheet metal cross panel reinforcement into position.

12. Plug weld accordingly.
13. Install front bumper impact bar before applying the sealers and anti-corrosion materials.
14. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair
15. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems
16. Install all related panels and components
17. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection
18. Enable the SIR system. Refer to SIR Disabling and Enabling