Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Position the front end upper tie bar (1) on the vehicle.
  2. Verify the fit of the front end upper tie bar.
  3. Clamp the front end upper tie bar into position.

  1. Weld seam accordingly.

  1. Weld seam accordingly.
  2. Grind down weld seams as needed for related panels and components.

  1. Drill 8 mm (5/16 in) for plug welding along the edges of the service panel as noted from the original panel.
  2. Clean and prepare the attaching surfaces for welding.

  1. Position the front end sheet metal cross panel reinforcement (1) on the vehicle.
  2. Verify the fit of the front end upper tie bar.
  3. Clamp the front end sheet metal cross panel reinforcement into position.

  1. Plug weld accordingly.
  2. Install front bumper impact bar before applying the sealers and anti-corrosion materials.
  3. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair
  4. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems
  5. Install all related panels and components
  6. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection
  7. Enable the SIR system. Refer to SIR Disabling and Enabling
Removal Procedure
Disable the SIR System. Refer to SIR Disabling and Enabling. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection. Remove all related panels an ...

Front End Upper Tie Bar Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Rear Compartment Lid Emblem/Nameplate Replacement (LT or LTZ)
Rear Compartment Lid Emblem Assembly Caution: Refer to Exterior Trim Emblem Removal Caution in the Preface section. Procedure The part and surface should be 21C (70F) prior to installation. The vehicle should remain 21C (70F) for one hour after assembly to allow adhesive to deve ...

Seat Belt Latch Stop Installation
Preliminary Procedure Locate the hole in the seat belt webbing where the original seat belt stop button was located. If the original hole in the seat belt webbing is not visible, perform the following: If either the right or left stop button is missing use the opposing seat ...

Symptoms - Squeaks and Rattles
Table 1: Rattle Coming From the Side Rail Table 2: Rattle Under Vehicle at Higher RPM Table 3: Thump From Rear of Vehicle on Bumps Table 4: Glass Knock Coming From the Rear of the Vehicle When Driving Over Bumps Table 5: Rattle Coming From Door Table 6: Squeak When Operating Doors Table 7: S ...

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