Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Position the front end upper tie bar (1) on the vehicle.
  2. Verify the fit of the front end upper tie bar.
  3. Clamp the front end upper tie bar into position.

  1. Weld seam accordingly.

  1. Weld seam accordingly.
  2. Grind down weld seams as needed for related panels and components.

  1. Drill 8 mm (5/16 in) for plug welding along the edges of the service panel as noted from the original panel.
  2. Clean and prepare the attaching surfaces for welding.

  1. Position the front end sheet metal cross panel reinforcement (1) on the vehicle.
  2. Verify the fit of the front end upper tie bar.
  3. Clamp the front end sheet metal cross panel reinforcement into position.

  1. Plug weld accordingly.
  2. Install front bumper impact bar before applying the sealers and anti-corrosion materials.
  3. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair
  4. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems
  5. Install all related panels and components
  6. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection
  7. Enable the SIR system. Refer to SIR Disabling and Enabling
Removal Procedure
Disable the SIR System. Refer to SIR Disabling and Enabling. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection. Remove all related panels an ...

Front End Upper Tie Bar Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Rear Compartment Lid Emblem/Nameplate Replacement (Cruze - Right Side)
Rear Compartment Lid Emblem Assembly Caution: Refer to Exterior Trim Emblem Removal Caution in the Preface section. Procedure The part and surface should be 21C (70F) prior to installation. The vehicle should remain 21C (70F) for one hour after assembly to allow adhesive to deve ...

Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR System. Refer to SIR   Disabling and Enabling. Disconnect the negative battery cable. Refer to ...

Rear Side Door Weatherstrip Replacement - Door Side
Rear Side Door Check Bolt Caution: Refer to Fastener Caution in the Preface section. Tighten 25 Nm (19 lb ft) Rear Side Door Weatherstrip - Door Side Procedure Unclip weatherstrip   from rear side door. When removing protective liners from adhesive tape, be care ...

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