Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Collision Repair

Specifications

Point-to-point measurements are for reference only. All measurements are

Point-to-point measurements are for reference only. All measurements are given in millimeters. Use these measurements for diagnosing and estimating. Point-to-point measurements are duplicated with tram bar pointers set at equal lengths. All die marks, holes, slots, and fasteners are measured to the center. All dimensions are symmetrical unless otherwise specified

Point-to-Point Measurements

Front End

Engine Compartment

Engine Compartment

Front End Lower

Front End Lower

Rear End Lower

Rear End Lower

Rear End

Rear End

Side

Side

Front Seat Mounting Points

Front Seat Mounting Points

Structure Identification

Structure Identification

View Front

View Front

View Rear

View Rear

Overlap/Backing Plate Sectioning (Welding)

Rear Bumper Impact Bar Replacement
Preliminary Procedure Remove the rear bumper fascia. Refer to Rear Bumper Fascia Replacement. Rear Bumper Energy Absorber Nut (Qty: 6) Caution: Refer to Fastener Caution in the Preface sec ...

Overlap/Backing Plate Sectioning (Welding)
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Fit the service panel   to the vehicle to ensure a proper fit. Measure and mark a line at th ...

Other materials:

Rear Side Door Weatherstrip Replacement - Door Side
Rear Side Door Check Bolt Caution: Refer to Fastener Caution in the Preface section. Tighten 25 N·m (19 lb ft) Rear Side Door Weatherstrip - Door Side Procedure Unclip weatherstrip   from rear side door. When removing protective liners from adhesive tape, be care ...

Installation Procedure
Create 8 x 14 mm (5/16 x 15/16 in) slots for MIG-Brazing along the edges of the drivetrain and front suspension frame front support as noted from the original panel. Clean and prepare the attaching  surfaces for brazing. Position the drivetrain and front suspension frame ...

Rear Side Door Adjustment
Rear Side Door Caution: Refer to Fastener Caution in the Preface section. Procedure Loosen the rear door hinge bolt (Qty: 4)  to adjust the rear door. Adjust the rear door in order to obtain an even gap between the rear door and the roof, the quarter outer panel, the rocker pan ...

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