Chevrolet Cruze Repair Manual: Headlamp Mount Panel Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
- Disable the SIR System. Refer to SIR Disabling and Enabling.
- Disconnect the negative battery cable. Refer to Battery Negative Cable
Disconnection and Connection.
- Remove all related panels and components.
- Visually inspect the damage. Repair as much of the damage as possible.
- Remove the sealers and anti-corrosion materials from the repair area, as
necessary. Refer to Anti-Corrosion Treatment and Repair.

- Locate and mark all the necessary factory welds of the headlamp mount
panel.
- Drill all factory welds. Note the number and location of welds for
installation of the service assembly.

- Cut the adhesive (1) with an appropriate tool.

- Remove the headlamp mount panel.
Installation Procedure

- Drill 8 mm (5/16 in) for plug welding instead of the adhesive noted
from the original panel.
- Drill 8 mm (5/16 in) for plug welding along the edges of the headlamp
mount panel as noted from the original panel.
- Clean and prepare the attaching surfaces for welding.

- Position the headlamp mount panel on the vehicle.
- Verify the fit of the headlamp mount panel.
- Clamp the headlamp mount panel into position.

- Plug weld accordingly.
- Apply the sealers and anti-corrosion materials to the repair area, as
necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable
Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
D ...
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in t ...
Other materials:
Vehicle Certification, Tire Placard, Anti-Theft, and Service Parts ID Label
Vehicle Certification Label
The vehicle certification label is located on the driver door and displays
the following assessments:
Gross Vehicle Weight Rating (GVWR)
Gross Axle Weight Rating (GAWR), front and rear
The gross vehicle weight (GVW) is the weight of the vehicle and everything it ...
OnStar® Destination Download
The destination download lets an OnStar® subscriber ask an OnStar Advisor to
download a destination to the navigation system. OnStar will send address information
and location coordinates of the destination into the navigation system.
Using Destination Download
If the navigation radio screen i ...
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR System. Refer to SIR Disabling
and Enabling.
Disconnect the negative battery cable. Refer to Batter ...