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Chevrolet Cruze Repair Manual: Front Bumper Impact Bar Replacement

Chevrolet Cruze Repair Manual / Body repair / Collision Repair / Front Bumper Impact Bar Replacement

Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR  Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.

  1. Remove the 8 front bumper impact bar bolts (1).

  1. Cut the front bumper impact bar left and right.
  2. Locate and mark all factory welds.

  1. Drill all factory welds.

  1. Remove the remaining parts of 8. the front bumper impact bar.

Installation Procedure

  1. Position the front bumper impact bar on the vehicle.

Caution: Refer to Fastener Caution in the Preface section.

  1. Install the 8 front bumper impact bar bolts (1) and tighten to 110 N·m (81 lb ft).

Note: Use only the original front bumper impact bar bolts. Replace bolts if damaged.

  1. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  2. Install all related panels and components.
  3. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  4. Enable the SIR system. Refer to SIR Disabling and Enabling.
Overlap/Backing Plate Sectioning (Welding)
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Fit the service panel   to the vehicle to ensure a proper fit. Measure and mark a line at th ...

Headlamp Mount Panel Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. Removal Procedure Warning: Refer to Approved Equipment for Collision Repair Warning in t ...

Other materials:

How Does an Airbag Restrain?
In moderate to severe frontal or near frontal collisions, even belted occupants can contact the steering wheel or the instrument panel. In moderate to severe side collisions, even belted occupants can contact the inside of the vehicle. Airbags supplement the protection provided by safety belts ...

Safety Belt Use During Pregnancy
Safety belts work for everyone, including pregnant women. Like all occupants, they are more likely to be seriously injured if they do not wear safety belts. A pregnant woman should wear a lap-shoulder belt, and the lap portion should be worn as low as possible, below the rounding, throughout ...

Overview
1. • Turns the system on or off and adjusts the volume. 2. Buttons 1 to 6 •  Radio: Saves and selects favorite stations. 3. • Radio: Seeks the previous station. • CD: Selects the previous track or rewinds within a track. 4. • CD: Pauses playback, and stops playback. 5. • Radio: ...

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