Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Front Bumper Impact Bar Replacement

Chevrolet Cruze Repair Manual / Body repair / Collision Repair / Front Bumper Impact Bar Replacement

Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR  Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.

  1. Remove the 8 front bumper impact bar bolts (1).

  1. Cut the front bumper impact bar left and right.
  2. Locate and mark all factory welds.

  1. Drill all factory welds.

  1. Remove the remaining parts of 8. the front bumper impact bar.

Installation Procedure

  1. Position the front bumper impact bar on the vehicle.

Caution: Refer to Fastener Caution in the Preface section.

  1. Install the 8 front bumper impact bar bolts (1) and tighten to 110 N·m (81 lb ft).

Note: Use only the original front bumper impact bar bolts. Replace bolts if damaged.

  1. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  2. Install all related panels and components.
  3. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  4. Enable the SIR system. Refer to SIR Disabling and Enabling.
Overlap/Backing Plate Sectioning (Welding)
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Fit the service panel   to the vehicle to ensure a proper fit. Measure and mark a line at th ...

Headlamp Mount Panel Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. Removal Procedure Warning: Refer to Approved Equipment for Collision Repair Warning in t ...

Other materials:

Instrument Panel Lower Trim Pad Cover Replacement
Preliminary Procedure Remove the left outer trim cover. Refer to Instrument Panel Outer Trim Cover Replacement - Left Side. Instrument Panel Lower Trim Pad Cover Screw (Qty: 3) Caution: Refer to Fastener Caution in the Preface section. Tighten 2.5 N·m (23 lb in) Instrument Panel ...

Tire Changing
Removing the Spare Tire and Tools   To access the spare tire and tools: 1. Retainer Nut. 2. Tool Bag Tether. 3. Tool Bag. 4. Spare Tire. 1. Open the trunk. 2. Lift the load floor. 3. Turn the retainer nut (1) counterclockwise to remove it. Then remove the tool bag tether (2) from th ...

Strut Assembly Replacement
Special Tools CH 49375 Wrench For equivalent regional tools, refer to Special Tools. Removal Procedure Raise and the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation. Separate the brake hose ...

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