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Chevrolet Cruze Repair Manual: Front Bumper Impact Bar Replacement

Chevrolet Cruze Repair Manual / Body repair / Collision Repair / Front Bumper Impact Bar Replacement

Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR  Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.

  1. Remove the 8 front bumper impact bar bolts (1).

  1. Cut the front bumper impact bar left and right.
  2. Locate and mark all factory welds.

  1. Drill all factory welds.

  1. Remove the remaining parts of 8. the front bumper impact bar.

Installation Procedure

  1. Position the front bumper impact bar on the vehicle.

Caution: Refer to Fastener Caution in the Preface section.

  1. Install the 8 front bumper impact bar bolts (1) and tighten to 110 N·m (81 lb ft).

Note: Use only the original front bumper impact bar bolts. Replace bolts if damaged.

  1. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  2. Install all related panels and components.
  3. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  4. Enable the SIR system. Refer to SIR Disabling and Enabling.
Overlap/Backing Plate Sectioning (Welding)
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Fit the service panel   to the vehicle to ensure a proper fit. Measure and mark a line at th ...

Headlamp Mount Panel Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. Removal Procedure Warning: Refer to Approved Equipment for Collision Repair Warning in t ...

Other materials:

Stabilizer Shaft Link Replacement
Preliminary Procedure Raise and support the vehicle. Refer to Lifting   and Jacking the Vehicle. Remove the front tire and wheel assemblies. Refer to Tire and Wheel Removal and Installation. Stabilizer Shaft Link Nut (Qty: 2) Caution: Refer to Fastener Caution in the Pr ...

Infotainment
Read the following pages to become familiar with the audio system's features. WARNING Taking your eyes off the road for extended periods could cause a crash resulting in injury or death to you or others. Do not give extended attention to infotainment tasks while driving. This system provi ...

Climate Controls
The heating, cooling, defrosting, and ventilation for the vehicle can be controlled with these systems. Vehicles without Air Conditioning 1. Temperature Control 2. Bi-level Air Mode 3. Floor Air Mode 4. Vent Air Mode 5. Fan Control 6. Driver and Passenger Heated Seats (If Equipped) 7. Re ...

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