Chevrolet Cruze Repair Manual: Front Bumper Impact Bar Replacement
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
- Disable the SIR System. Refer to SIR Disabling and Enabling.
- Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Remove all related panels and components.
- Remove the 8 front bumper impact bar bolts (1).
- Cut the front bumper impact bar left and right.
- Locate and mark all factory welds.
- Drill all factory welds.
- Remove the remaining parts of 8. the front bumper impact bar.
Installation Procedure
- Position the front bumper impact bar on the vehicle.
Caution: Refer to Fastener Caution in the Preface section.
- Install the 8 front bumper impact bar bolts (1) and tighten to 110 N·m (81 lb ft).
Note: Use only the original front bumper impact bar bolts. Replace bolts if damaged.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Overlap/Backing Plate Sectioning (Welding)
Warning: Refer to Approved Equipment for Collision Repair Warning in
the Preface section.
Fit the service panel to the vehicle to ensure a proper fit.
Measure and mark a line at th ...
Headlamp Mount Panel Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in t ...
Other materials:
Online Owner Center
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Installation Procedure
Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-Brazing along the edges
of the front wheelhouse front panel as noted from the
original panel.
Create a 5 x 18 mm (4/16 x 11/16 in) slot for MIG-Brazing where front
wheelhouse front panel and front wheelhouse overlap.
C ...
Air Conditioning Compressor Replacement (1.6L LXT)
Preliminary Procedures
Recover the refrigerant. Refer to Refrigerant Rec overy and
Recharging.
Remove drive belt. Refer to Generator and Air Conditioning Compressor
and Power Steering Pump Belt Replacement.
Raise and support the vehicle. Refer to Lifting and Jacking the Vehic ...
