Chevrolet Cruze Repair Manual: Headlamp Mount Panel Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
- Disable the SIR System. Refer to SIR Disabling and Enabling.
- Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Remove all related panels and components.
- Visually inspect the damage. Repair as much of the damage as possible.
- Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Locate and mark all the necessary factory welds of the headlamp mount panel.
- Drill all factory welds. Note the number and location of welds for installation of the service assembly.
- Cut the adhesive (1) with an appropriate tool.
- Remove the headlamp mount panel.
Installation Procedure
- Clean and prepare the attaching surfaces for welding.
- Apply structural adhesive in areas noted from the original panel.
- Position the headlamp mount panel on the vehicle.
- Verify the fit of the headlamp mount panel.
- Clamp the headlamp mount panel into position.
- Spot weld accordingly.
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Headlamp Mount Panel Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in t ...
Front End Upper Tie Bar Support Sectioning (MAG Welding)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in t ...
Other materials:
Engine Oil
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paid to engine oil.
Following these simple, but important steps will help protect your investment:
• Always use engine oil approved to the proper specification and of the proper viscosity
grade. See “Selecting the Ri ...
Pandora Internet Radio
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Tire Pressure
Tires need the correct amount of air pressure to operate effectively.
Notice: Neither tire underinflation nor overinflation is good.
Underinflated tires, or tires that do not have enough air, can result in:
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• Premature or irregula ...
