Chevrolet Cruze Repair Manual: Headlamp Mount Panel Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
- Disable the SIR System. Refer to SIR Disabling and Enabling.
- Disconnect the negative battery cable. Refer to Battery Negative Cable
Disconnection and Connection.
- Remove all related panels and components.
- Visually inspect the damage. Repair as much of the damage as possible.
- Remove the sealers and anti-corrosion materials from the repair area, as
necessary. Refer to Anti-Corrosion Treatment and Repair.

- Locate and mark all the necessary factory welds of the headlamp mount
panel.
- Drill all factory welds. Note the number and location of welds for
installation of the service assembly.

- Cut the adhesive (1) with an appropriate tool.

- Remove the headlamp mount panel.
Installation Procedure
- Clean and prepare the attaching surfaces for welding.
- Apply structural adhesive in areas noted from the original panel.

- Position the headlamp mount panel on the vehicle.
- Verify the fit of the headlamp mount panel.
- Clamp the headlamp mount panel into position.

- Spot weld accordingly.
- Apply the sealers and anti-corrosion materials to the repair area, as
necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable
Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in t ...
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in t ...
Other materials:
Child Restraint Systems
Rear-Facing Infant Seat
A rear-facing infant seat provides restraint with the seating surface against
the back of the infant.
The harness system holds the infant in place and, in a crash, acts to keep the
infant positioned in the restraint.
Forward-Facing Child Seat
A forward-facing chil ...
Tire Chains
WARNING
Do not use tire chains. There is not enough clearance. Tire chains used on
a vehicle without the proper amount of clearance can cause damage to the brakes,
suspension, or other vehicle parts. The area damaged by the tire chains could cause
loss of control and a crash. Use another type ...
Interior Windnoise
Warning: Refer to Assistant Driving Warning in the Preface section.
Interior windnoise is not heard when the window is lowered. Interior
windnoise is caused by the air leaving the inside of the vehicle
through a seal or a seam.
Tape over the relief valves to cause added air pressure wi ...