Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Drill 8 mm (5/16 in) for plug welding along the edges of the front compartment upper side rail as noted  from the original panel.
  2. Clean and prepare the attaching surfaces for welding.

  1. Position the front compartment upper side rail on the vehicle.
  2. Verify the fit of the front compartment upper side rail.
  3. Clamp the front compartment upper side rail into position.

Note: Plug weld factory slots in the front hinge pillar body area

Note: Plug weld factory slots in the front hinge pillar body area (1) as noted from the original panel.

  1. Plug weld accordingly.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  4. Install all related panels and components.
  5. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  6. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Front Compartment Upper Side Rail Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Brake Pedal Position Sensor Calibration
Calibration Criteria Note: Do not apply the brake pedal during the brake pedal position (BPP) sensor calibration procedure. Any movement of the brake pedal during this procedure will cause the calibration procedure to fail. If this occurs, the sensor calibration must be repeated. Brake pedal ...

Instrument Panel Fuse Block
The instrument panel fuse block is in the driver side of the instrument panel. To access the fuses: 1. Open the fuse block cover by pulling out at the top. 2. Remove the lower edge of the cover. 3. Remove the cover. To reinstall the cover, reverse the steps above. Instrument Panel Fuse Bl ...

SIR Disabling and Enabling
SIR component location affects how a vehicle should be serviced. There are parts of the SIR system installed in various locations around a vehicle. To find the location of the SIR components refer to SIR Identification Views. There are several reasons for disabling the SIR system, such as re ...

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