Chevrolet Cruze Repair Manual: Installation Procedure
- Drill 8 mm (5/16 in) for plug welding along the edges of the front compartment upper side rail as noted from the original panel.
- Clean and prepare the attaching surfaces for welding.
- Position the front compartment upper side rail on the vehicle.
- Verify the fit of the front compartment upper side rail.
- Clamp the front compartment upper side rail into position.
Note: Plug weld factory slots in the front hinge pillar body area (1) as noted from the original panel.
- Plug weld accordingly.
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR Syst ...
Front Compartment Upper Side Rail Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Windshield Wiper Arm Replacement
Windshield Washer Arm Finish Cap
Tip
Use a small flat-bladed tool to remove finish cap.
Special Tools
BO-6626 Wiper Arm Puller
For equivalent regional tools, refer to Special Tools.
Windshield Washer Arm Nut
Caution: Refer to Fastener Caution in the Preface section.
Procedure
...
Windshield Washer Pump Replacement
Removal Procedure
Remove the front wheelhouse liner. Refer to Front Wheelhouse Liner
Replacement.
Disconnect the washer pump electrical connector (1).
Disconnect the washer pump hose (2) from the washer pump (3).
Using a small flat-bladed tool, remove the washer pump from the washer ...
Rear Compartment Lid Weatherstrip Replacement
Rear Compartment Lid Weatherstrip
Procedure
Start at the upper corner of the rear compartment opening and pull the
weatherstrip away from the rear
compartment opening flange.
Position the weatherstrip in the upper corner of the r 2. ear
compartment opening.
Working downward alon ...
