Chevrolet Cruze Repair Manual: Installation Procedure
- Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-Brazing along the edges of the front wheelhouse front panel as noted from the original panel.
- Create a 5 x 18 mm (4/16 x 11/16 in) slot for MIG-Brazing where front wheelhouse front panel and front wheelhouse overlap.
- Clean and prepare the attaching surfaces for brazing.
- Position the front wheelhouse front panel on the vehicle.
- Verify the fit of the front wheelhouse front panel.
- Clamp the front wheelhouse front panel into position.
- Braze accordingly.
- Braze the joint from front wheelhouse front panel to front wheelhouse accordingly.
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in
the Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface
section.
Disable the SIR Syst ...
Front Wheelhouse Panel Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Reduced Engine Power Light
The reduced engine power light should come on briefly as the engine is started.
If it does not come on, have the vehicle serviced by your dealer.
This light, along with the malfunction indicator lamp, displays when a noticeable
reduction in the vehicle's performance occurs. Stop the vehic ...
Halogen Bulb Warning
Warning: Halogen bulbs contain gas under pressure. Handling a bulb
improperly could cause it to shatter into flying glass fragments. To
help avoid personal injury:
Turn off the lamp switch and allow the bulb to cool before changing
the bulb.
Leave the lamp switch OFF until the bulb chang ...
Steering Gear Boot Replacement
Special Tools
CH-804 Drive Axle Seal Clamp Pliers
Removal Procedure
Remove the steering linkage outer tie rod. Refer to Steering Linkage Outer
Tie Rod Replacement.
Remove the steering linkage inner tie rod nut (1).
Remove the steering gear outer boot clamp (2).
Loosen the st ...
