Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR  Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.

  1. Locate and mark all the necessary factory welds of the front wheelhouse front panel.
  2. Drill all factory welds.

  1. Drill hidden factory weld where front wheelhouse front panel and front wheelhouse overlap.

  1. Remove the front wheelhouse front panel.
Front Wheelhouse Front Panel Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-Brazing along the edges of the front wheelhouse front panel as noted from the original panel. Create a 5 x 18 mm (4/16 x 11/16 in ...

Other materials:

Vehicle Positioning
At times, the position of the vehicle on the map could be inaccurate due to one or more of the following reasons: • The road system has changed. • The vehicle is driving on slippery road surfaces such as sand, gravel, or snow. • The vehicle is traveling on winding roads or long straight roads. ...

Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the rear inner wheelhouse as noted from the original panel. Note: If the location of the original plug weld holes can not be determined, space the plug weld holes every 40 mm (1½ in). Clean and prepare the attaching & ...

Rear Axle Bushing Replacement
Special Tools CH 6616 Hydraulic Hand Pump CH 6615-10 Hydraulic Cylinder CH-48377-1 Chisel CH-49233 Adapter CH 906-42 Adapter For equivalent regional tools. Refer to Special Tools Removal Procedure Warning: Use of eye goggles is necessary to prevent personal injury. Remove the re ...

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