Chevrolet Cruze Repair Manual: Removal Procedure

Chevrolet Cruze Repair Manual / Body repair / Collision Repair / Front Compartment Upper Side Rail Replacement (MAG-Welding) / Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

Disable the SIR System. Refer to SIR Disabling and Enabling.
Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
Remove all related panels and components.
Visually inspect the damage. Repair as much of the damage as possible.
Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.

Locate and mark all the necessary factory welds and weld seams of the front compartment upper side rail.
Drill all factory welds. Note the number and location of welds for installation of the service assembly.

Grind factory weld seams.

Remove the front compartment upper side rail.

Front Compartment Upper Side Rail Replacement (MAG-Welding)

Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure

Drill 8 mm (5/16 in) for plug welding along the edges of the front compartment upper side rail as noted from the original panel. Clean and prepare the attaching surfaces for welding. ...

Other materials:

Center Pillar Upper Garnish Molding Replacement
Preliminary Procedure Remove the center pillar lower garnish molding. Refer to Center Pillar Lower Ga rnish Molding Replacement Remove the seat belt from the front seat. Refer to Driver or Passenger Seat Retractor Side Belt Replacement Center Pillar Upper Garnish Mo ...

Rear Compartment Lid Emblem/Nameplate Replacement (VCDi AT)
Rear Compartment Lid Emblem Assembly Caution: Refer to Exterior Trim Emblem Removal Caution in the Preface section. Procedure The part and surface should be 21°C (70°F) prior to installation. The vehicle should remain 21°C (70°F) for one hour after assembly to allow adhesive to deve ...

Front Fender Replacement
Preliminary Procedure Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement Remove front bumper fascia guide. Refer to Front Bumper Fascia Replacement Remove the wheelhouse liner. Refer to Front Wheelhouse Liner Replacement Remove the headlamp. Refer to H ...