Chevrolet Cruze Repair Manual: Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
- Disable the SIR System. Refer to SIR Disabling and Enabling.
- Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Remove all related panels and components.
- Visually inspect the damage. Repair as much of the damage as possible.
- Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Locate and mark all the necessary factory welds and weld seams of the front compartment upper side rail.
- Drill all factory welds. Note the number and location of welds for installation of the service assembly.
- Grind factory weld seams.
- Remove the front compartment upper side rail.
Front Compartment Upper Side Rail Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the front
compartment upper side rail as noted from the original panel.
Clean and prepare the attaching surfaces for welding. ...
Other materials:
Installation Procedure
Create 8 24 mm (5/16 x 15/16 in) slots for MIG-brazing along the edges
of the underbody rear side rail reinforcement as noted from
the original panel.
Clean and prepare the attaching surfaces for
brazing.
Position the underbody rear side rail reinforcement on the ve ...
Rear Axle Bushing Replacement
Special Tools
CH 6616 Hydraulic Hand Pump
CH 6615-10 Hydraulic Cylinder
CH-48377-1 Chisel
CH-49233 Adapter
CH 906-42 Adapter
For equivalent regional tools. Refer to Special Tools
Removal Procedure
Warning: Use of eye goggles is necessary to prevent personal injury.
Remove the re ...
USB
Playing from a USB
A USB mass storage or Certified Windows Vista®/Media Transfer Protocol (MTP)
device can be connected to the USB port.
The USB port is in the center console.
The USB icon displays when the USB device is connected.
USB Media Formats
The USB port will support the following med ...
