Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR  Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.

  1. Locate and mark all the necessary factory welds and weld seams of the front compartment upper side rail.
  2. Drill all factory welds. Note the number and location of welds for installation of the service assembly.

  1. Grind factory weld seams.

  1. Remove the front compartment upper side rail.
Front Compartment Upper Side Rail Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the front compartment upper side rail as noted  from the original panel. Clean and prepare the attaching surfaces for welding. ...

Other materials:

Steering Gear Boot Replacement
Special Tools CH-804 Drive Axle Seal Clamp Pliers Removal Procedure Remove the steering linkage outer tie rod. Refer to Steering Linkage Outer Tie Rod Replacement. Remove the steering linkage inner tie rod nut (1). Remove the steering gear outer boot clamp (2). Loosen the st ...

Installation Procedure
Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-Brazing along the edges of the front wheelhouse front panel as noted from the original panel. Create a 5 x 18 mm (4/16 x 11/16 in) slot for MIG-Brazing where front wheelhouse front panel  and front wheelhouse overlap. C ...

Mirror Adjustment
Exterior Controls for the outside power mirrors are on the driver door. 1. Turn the selector switch to L (Left) or R (Right) to choose the driver or passenger mirror. 2. Move the control to adjust the mirror. 3. Turn the selector switch to the O position to deselect the mirror. Vehicles w ...

© 2011-2026 Copyright www.ccruze.com