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Chevrolet Cruze Repair Manual: Rear Side Door Outer Panel Replacement (MAG-Welding)

Chevrolet Cruze Repair Manual / Body repair / Collision Repair / Rear Side Door Outer Panel Replacement (MAG-Welding)

Special Tools

For equivalent regional tools, refer to Special Tools.

Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed.

Installation Procedure
Apply structural adhesive on the flanges of the front side door inner panel where the front side door outer panel bears on. Align the front side door outer panel. Verify the fit of the front ...

Removal Procedure
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR System. Refer to SIR  Disabling and Enabling. Disconnect the negative battery cable. Re ...

Other materials:

Steering Linkage Outer Tie Rod Replacement
Preliminary Procedure Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation. Steering Linkage Tie Rod Nut Caution: Refer to Fastener Caution in the Preface section. Tighten 35 N·m (26 lb ft) Steering Linkage Inner Tie Rod Nut Tighten 60 N·m (44 ...

Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the tail lamp pocket as noted  from the original panel. Note: Clean and prepare the attaching surfaces for welding. Position the tail lamp pocket on the vehicle. Verify the fit of the tail lamp pocket. Clamp ...

Where to Put the Restraint
According to accident statistics, children and infants are safer when properly restrained in a child restraint system or infant restraint system secured in a rear seating position. We recommend that children and child restraints be secured in a rear seat, including: an infant or a child ridin ...

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