Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR  Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove the rear side door. Refer to Rear Side Door Replacement.
  4. Remove the rear side door outside handle. Refer to Rear Side Door Outside Handle Replacement.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.

  1. Grind the edges of the rear side door outer panel to separate the outer door panel from the door shell.

  1. Remove the rear side door outer door panel.
  2. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Straighten the edges of the door shell.
Rear Side Door Outer Panel Replacement (MAG-Welding)
Special Tools BO-6396 Bonding Pliers BO-6392 Flanging Tool Kit For equivalent regional tools, refer to Special Tools. Note: According to different corrosion warranties, only the regional m ...

Installation Procedure
Align the rear side door outer panel. Verify the fit of the rear side door outer panel. Clamp the rear side door outer  panel into position. Pre-flanging the flange with BO-63 ...

Other materials:

Front Bumper Impact Bar Replacement
Removal Procedure Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR System. Refer to SIR  Disabling and Enabling. Disconnect the negative battery ...

Traction Control System (TCS)
The traction control system limits wheel spin. The system is on when the vehicle is started.   To turn off traction control, press and release on the center console. illuminates in the instrument cluster. Press and release again to turn traction control back on. ...

General Plastic Repair
Warning: In order to reduce the risk of personal injury when exposed to toxic fumes while grinding, cutting, or applying repair material on any type of sheet molded compound or RIM rigid plastic, observe the following guidelines: Work in a properly ventilated area Apply protective cream t ...

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