Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR  Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove the rear side door. Refer to Rear Side Door Replacement.
  4. Remove the rear side door outside handle. Refer to Rear Side Door Outside Handle Replacement.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.

  1. Grind the edges of the rear side door outer panel to separate the outer door panel from the door shell.

  1. Remove the rear side door outer door panel.
  2. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Straighten the edges of the door shell.
Rear Side Door Outer Panel Replacement (MAG-Welding)
Special Tools BO-6396 Bonding Pliers BO-6392 Flanging Tool Kit For equivalent regional tools, refer to Special Tools. Note: According to different corrosion warranties, only the regional m ...

Installation Procedure
Align the rear side door outer panel. Verify the fit of the rear side door outer panel. Clamp the rear side door outer  panel into position. Pre-flanging the flange with BO-63 ...

Other materials:

Installation Procedure
Cut the roof front header panel in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal thickness at the sectioning joint. Create a 50 mm (2 in) backing plate from the unused portion of ...

Seat Belt Latch Stop Installation
Preliminary Procedure Locate the hole in the seat belt webbing where the original seat belt stop button was located. If the original hole in the seat belt webbing is not visible, perform the following: If either the right or left stop button is missing use the opposing seat ...

Vehicle Access
Specifications Door Lock/Indicator Schematics Door Control Module Schematics Release Systems Schematics Fuel Tank Filler Door Lock Actuator Replacement Preliminary Procedure Remove the fuel tank filler housing. Refer to Fuel Tank Filler Pipe Housing ...

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