Chevrolet Cruze Repair Manual: Removal Procedure
Warning: Refer to Glass and Sheet Metal Handling Warning in the
Preface section.
- Disable the SIR System. Refer to SIR Disabling
and Enabling.
- Disconnect the negative battery cable. Refer to Battery Negative Cable
Disconnection and Connection.
- Remove the rear side door. Refer to Rear Side Door Replacement.
- Remove the rear side door outside handle. Refer to Rear Side Door
Outside Handle Replacement.
- Remove the sealers and anti-corrosion materials from the repair area, as
necessary. Refer to Anti-Corrosion Treatment and Repair.

- Grind the edges of the rear side door outer panel to separate the outer
door panel from the door shell.

- Remove the rear side door outer door panel.
- Remove the sealers and anti-corrosion materials from the repair area, as
necessary. Refer to Anti-Corrosion Treatment and Repair.
- Straighten the edges of the door shell.
Special Tools
BO-6396 Bonding Pliers
BO-6392 Flanging Tool Kit
For equivalent regional tools, refer to Special Tools.
Note: According to different corrosion warranties, only the
regional m ...
Align the rear side door outer panel.
Verify the fit of the rear side door outer panel.
Clamp the rear side door outer panel
into position.
Pre-flanging the flange with BO-63 ...
Other materials:
Global Positioning System (GPS)
The position of the vehicle is determined by using satellite signals, various
vehicle signals, and map data.
At times, other interference such as the satellite condition, road configuration,
condition of the vehicle, and/or other circumstances can affect the navigation system's
ability to ...
Exhaust Flexible Pipe Replacement (1.6L LXT)
Removal Procedure
Warning: Refer to Hot Exhaust System Warning in the Preface section.
Warning: Refer to Protective Goggles and Glove Warning in the Preface section.
Open the hood.
Raise the vehicle by its full height. Refer to Lifting and Jacking the
Vehicle.
Remove the heate ...
Installation Procedure
Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-brazing along the edges
of the tail lamp pocket as noted f rom the
original panel.
Note:
Clean and prepare the attaching surfaces for brazing.
Position the tail lamp pocket on the vehicle.
Verify the fit of the ta ...