Chevrolet Cruze Repair Manual: Installation Procedure
- Drill 8 mm (5/16 in) for plug welding along the edges of the service panel as noted from the original panel.
- Clean and prepare the attaching surfaces for welding.
- Position the roof rear header (1) panel on the vehicle.
- Verify the fit of the panel.
- Clamp the roof rear header panel into position.
- Plug weld accordingly.
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Disable the SIR System. Refer to SIR Disabling and Enabling.
Disconnect the negative battery cable. Re ...
Roof Rear Header Panel Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Rear Compartment Lid Hinge Torque Rod Replacement
Preliminary Procedure
Remove rear compartment lid. Refer to Rear Compartment Lid Replacement.
Special Tools
BO-125 Torque Rod Lifter
For equivalent regional tools, refer to Special Tools.
Rear Compartment Lid Hinge Torque Rod - Right Side
Tip
Only use the special tool to remove and i ...
Roof Side Rail Inflatable Restraint Module Replacement
Warning: In order to prevent SIR deployment, personal injury, or
unnecessary SIR system repairs, do not strike the door or the
door pillar in the area of the side impact sensor (SIS). Turn OFF the ignition
and remove the key when performing service in the
area of the SIS.
Warning: When pe ...
Overheated Engine Protection Operating Mode
This emergency operating mode allows the vehicle to be driven to a safe place
in an emergency situation. If an overheated engine condition exists, an overheat
protection mode which alternates firing groups of cylinders helps prevent engine
damage. In this mode, a significant loss in power and ...
