Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  6. Locate and mark all factory welds.

  1. Drill all factory welds. Note the number and location of welds for installation of the service assembly.

  1. Remove the damaged roof rear header panel (1).
Roof Rear Header Panel Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the service panel as noted from the original panel. Clean and prepare the attaching surfaces for welding. Position the ro ...

Other materials:

Driving Characteristics and Towing Tips
Driving with a Trailer When towing a trailer: Become familiar with the state and local laws that apply specifically to trailer towing. Do not tow a trailer during the first 800 km (500 mi), to prevent damage to the engine, axle or other parts. Then, during the first 800 km (500 mi) tra ...

Floor Air Outlet Replacement
Removal Procedure Remove the instrument panel assembly. Refer to Instrument Panel  Assembly Replacement. Remove the instrument panel wiring harness (2) from the instrument panel tie bar (1). Disconnect the electrical connectors. Remove the instrument panel tie bar ...

Headlamp Replacement
Preliminary Procedure Remove the front bumper fascia upper bracket. Refer to Front Bumper Fascia Replacement. Headlamp Screw (Qty: 4) Caution: Refer to Fastener Caution in the Preface section. Tip Secure the headlamp fasteners in sequence, as indicated. Tighten 2.5 Nm (22 lb in) ...

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