Chevrolet Cruze Repair Manual: Installation Procedure
- Apply structural adhesive on the flanges of the front side door inner panel where the front side door outer panel bears on.
- Align the front side door outer panel.
- Verify the fit of the front side door outer panel.
- Clamp the front side door outer panel into position.
- Pre-flanging the flange with BO-6396 pliers and BO-6392 tool kit .
- Continue to hammer in stages along the hem flanges.
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Install the outside rearview mirror. Refer to Outside Rearview Mirror Replacement.
- Install the front side door outside handle. Refer to Front Side Door Outside Handle Replacement.
- Install the front side door. Refer to Front Side Door Replacement.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface
section.
Disable the SIR System. Refer to SIR Disabling
and Enabling.
Disconnect the negative battery cable. Re ...
Rear Side Door Outer Panel Replacement (MAG-Welding)
Special Tools
BO-6396 Bonding Pliers
BO-6392 Flanging Tool Kit
For equivalent regional tools, refer to Special Tools.
Note: According to different corrosion warranties, only the
regional m ...
Other materials:
Roof Console Replacement
Dome Lamp Bezel
Roof Console Screw (Qty: 2)
Caution: Refer to Fastener Caution in the Preface section.
Tighten
2.5 N·m (22 lb in)
Roof Console Assembly
Procedure
Disconnect the electrical connectors.
When replacing the driver information display bezel, remove the dri ...
Fuel Gauge
When the ignition is on, the fuel gauge indicates about how much fuel is left
in the tank.
An arrow on the fuel gauge indicates the side of the vehicle the fuel door is
on.
A FUEL LEVEL LOW message may appear in the Driver Information Center (DIC) and
a single chime sounds.
Here are four ...
Rear Bumper Fascia Outer Guide Replacement
Preliminary Procedure
Remove the rear bumper fascia. Refer to Rear Bumper Fascia Replacement.
Rear Bumper Fascia Outer Guide Rivet (Qty: 3)
Special Tools
BO-594-A Hand Rivet Tongs
For equivalent regional tools, refer to Special Tools.
Rear Bumper Fascia Outer Guide
...
