Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Apply structural adhesive on the flanges of the front side door inner panel where the front side door outer panel bears on.
  2. Align the front side door outer panel.
  3. Verify the fit of the front side door outer panel.

  1. Clamp the front side door outer  panel into position.
  2. Pre-flanging the flange with BO-6396 pliers and BO-6392 tool kit .

  1. Continue to hammer in stages along the hem flanges.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Install the outside rearview mirror. Refer to Outside Rearview Mirror Replacement.
  4. Install the front side door outside handle. Refer to Front Side Door Outside Handle Replacement.
  5. Install the front side door. Refer to Front Side Door Replacement.
  6. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  7. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  8. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR System. Refer to SIR  Disabling and Enabling. Disconnect the negative battery cable. Re ...

Rear Side Door Outer Panel Replacement (MAG-Welding)
Special Tools BO-6396 Bonding Pliers BO-6392 Flanging Tool Kit For equivalent regional tools, refer to Special Tools. Note: According to different corrosion warranties, only the regional m ...

Other materials:

Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR System. Refer to SIR  Disabling and Enabling. Disconnect the negative battery cable. Refer to ...

Anti-Corrosion Treatment and Repair (Base)
Warning: When applying sound deadeners, or anti-corrosion materials due care and preventative measures must be exercised to prevent any material from being sprayed into door and quarter panel mechanisms such as door locks, window run channels, window regulators and seat belt retractors, as wel ...

Forward Lamp Wiring Harness Replacement
Preliminary Procedures Remove the front bumper. Refer to Front Bumper Fascia Replacement. Remove the headlamp. Refer to Headlamp Replacement. Using a scan tool, check for DTCs. Forward Lamp Wiring Harness Tip Create a work area large enough to lay out the new and old wiring ha ...

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