Chevrolet Cruze Repair Manual: Installation Procedure
- Apply structural adhesive on the flanges of the front side door inner panel where the front side door outer panel bears on.
- Align the front side door outer panel.
- Verify the fit of the front side door outer panel.
- Clamp the front side door outer panel into position.
- Pre-flanging the flange with BO-6396 pliers and BO-6392 tool kit .
- Continue to hammer in stages along the hem flanges.
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Install the outside rearview mirror. Refer to Outside Rearview Mirror Replacement.
- Install the front side door outside handle. Refer to Front Side Door Outside Handle Replacement.
- Install the front side door. Refer to Front Side Door Replacement.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface
section.
Disable the SIR System. Refer to SIR Disabling
and Enabling.
Disconnect the negative battery cable. Re ...
Rear Side Door Outer Panel Replacement (MAG-Welding)
Special Tools
BO-6396 Bonding Pliers
BO-6392 Flanging Tool Kit
For equivalent regional tools, refer to Special Tools.
Note: According to different corrosion warranties, only the
regional m ...
Other materials:
Infotainment
The names, logos, emblems, slogans, vehicle model names, and vehicle body designs
appearing in this manual including, but not limited to, GM, the GM logo, CHEVROLET,
the CHEVROLET Emblem, CRUZE, and the CRUZE logo are trademarks and/or service marks
of General Motors LLC, its subsidiaries, a ...
Removal Procedure
Warning: Refer to Glass and Sheet Metal Handling Warning in the
Preface section.
Disable the SIR System. Refer to SIR
Disabling and Enabling.
Disconnect the negative battery cable. Refer to Battery Negative Cable
Disconnection and Connection.
Remove the rear side door. Refer t ...
Rear Compartment Lid Emblem/Nameplate Replacement (Chevrolet)
Rear Compartment Lid Emblem Assembly
Caution: Refer to Exterior Trim Emblem Removal Caution in the Preface
section.
Procedure
The part and surface should be 21°C (70°F) prior to installation. The
vehicle should remain 21°C (70°F) for
one hour after assembly to allow adhesive to deve ...
