Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Apply structural adhesive on the flanges of the front side door inner panel where the front side door outer panel bears on.
  2. Align the front side door outer panel.
  3. Verify the fit of the front side door outer panel.

  1. Clamp the front side door outer  panel into position.
  2. Pre-flanging the flange with BO-6396 pliers and BO-6392 tool kit .

  1. Continue to hammer in stages along the hem flanges.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Install the outside rearview mirror. Refer to Outside Rearview Mirror Replacement.
  4. Install the front side door outside handle. Refer to Front Side Door Outside Handle Replacement.
  5. Install the front side door. Refer to Front Side Door Replacement.
  6. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  7. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  8. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR System. Refer to SIR  Disabling and Enabling. Disconnect the negative battery cable. Re ...

Rear Side Door Outer Panel Replacement (MAG-Welding)
Special Tools BO-6396 Bonding Pliers BO-6392 Flanging Tool Kit For equivalent regional tools, refer to Special Tools. Note: According to different corrosion warranties, only the regional m ...

Other materials:

Steering Wheel and Column Description and Operation
The steering wheel and column has 4 primary functions: Vehicle steering Vehicle security Driver convenience Driver safety Vehicle Steering The steering wheel is the first link between the driver and the vehicle. The steering wheel is fastened to a steering shaft within the column. A ...

Remote Vehicle Start
The vehicle may have this feature that allows you to start the engine from outside the vehicle. (Remote Vehicle Start): This button will be on the RKE transmitter if the vehicle has remote start. The climate control system will use the previous settings during a remote start. The rear defog ...

Hood Primary and Secondary Latch Replacement
Preliminary Procedure Remove the front bumper fascia. Refer to Front  Bumper Fascia Replacement. Remove the radiator grille support reinforcement. Refer to Radiator Grille Reinforcement Support Replacement. Hood Primary and Secondary Latch Retainer Bolt (Qty: 2) Caution: ...

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