Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Apply structural adhesive on the flanges of the front side door inner panel where the front side door outer panel bears on.
  2. Align the front side door outer panel.
  3. Verify the fit of the front side door outer panel.

  1. Clamp the front side door outer  panel into position.
  2. Pre-flanging the flange with BO-6396 pliers and BO-6392 tool kit .

  1. Continue to hammer in stages along the hem flanges.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Install the outside rearview mirror. Refer to Outside Rearview Mirror Replacement.
  4. Install the front side door outside handle. Refer to Front Side Door Outside Handle Replacement.
  5. Install the front side door. Refer to Front Side Door Replacement.
  6. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  7. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  8. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR System. Refer to SIR  Disabling and Enabling. Disconnect the negative battery cable. Re ...

Rear Side Door Outer Panel Replacement (MAG-Welding)
Special Tools BO-6396 Bonding Pliers BO-6392 Flanging Tool Kit For equivalent regional tools, refer to Special Tools. Note: According to different corrosion warranties, only the regional m ...

Other materials:

Tire Pressure Monitor
This vehicle may have a Tire Pressure Monitor System (TPMS). The low tire pressure warning light alerts to a significant loss in pressure of one of the vehicle's tires. If the warning light comes on, stop as soon as possible and inflate the tires to the recommended pressure shown on the T ...

Navigation
OnStar navigation requires the Directions and Connections service plan. Press to receive directions or have them sent to the vehicle navigation screen, if equipped. Destinations can also be forwarded to the vehicle from MapQuest.com. The OnStar mapping database is continuously updated. For cov ...

Steering Angle Sensor Calibration Warning
Warning: For vehicles with electric power steering (EPS) and without a vehicle stability enhancement program, the steering angle sensor MUST always be calibrated after the battery has been disconnected. Failure to calibrate the steering angle sensor could limit the operation of the EPS system ...

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