Chevrolet Cruze Repair Manual: Front Side Door Outer Panel Replacement (MIG-Brazing)
Special Tools
- BO-6396 Bonding Pliers
- BO-6392 Flanging Tool Kit
For equivalent regional tools, refer to Special Tools.
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed.
Installation Procedure
Align the front side door outer panel.
Verify the fit of the front side door outer panel.
Clamp the front side door outer panel
into position.
Pre-flanging the flange with BO ...
Removal Procedure
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface
section.
Disable the SIR System. Refer to SIR Disabling
and Enabling.
Disconnect the negative battery cable. Re ...
Other materials:
Installation Procedure
Prepare all mating surfaces as necessary.
Align the front hinge pillar body reinforcement.
Drill 8 mm (5/16 in) for plug welding along the edges of the front hinge
pillar body as noted from the original
panel.
Clean and prepare the attaching surfaces for welding.
...
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Collision Sectioning Warning in the Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR System. Refer to SIR Dis ...
Overheated Engine Protection Operating Mode
This emergency operating mode allows the vehicle to be driven to a safe place
in an emergency situation. If an overheated engine condition exists, an overheat
protection mode which alternates firing groups of cylinders helps prevent engine
damage. In this mode, a significant loss in power and ...
