Chevrolet Cruze Repair Manual: Front Side Door Outer Panel Replacement (MIG-Brazing)
Special Tools
- BO-6396 Bonding Pliers
- BO-6392 Flanging Tool Kit
For equivalent regional tools, refer to Special Tools.
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed.
Installation Procedure
Align the front side door outer panel.
Verify the fit of the front side door outer panel.
Clamp the front side door outer panel
into position.
Pre-flanging the flange with BO ...
Removal Procedure
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface
section.
Disable the SIR System. Refer to SIR Disabling
and Enabling.
Disconnect the negative battery cable. Re ...
Other materials:
Front Bumper Fascia Replacement
Preliminary Procedure
Remove the front bumper fascia opening cover. Refer to Front Bumper Fascia
Opening Lower Cover Replacement.
Front Wheelhouse Liner Bolt (Qty: 8)
Caution: Refer to Fastener Caution in the Preface section.
Tighten
2.5 N·m(23 lb in)
Front Bumper Fascia Bolt (Q ...
Ignition Positions (Key Access)
The ignition switch has four different positions.
Notice: Using a tool to force the key to turn in the ignition could
cause damage to the switch or break the key. Use the correct key, make sure it is
all the way in, and turn it only with your hand.
If the key cannot be turned by hand, see yo ...
Safety System Check
Now and then, check that the safety belt reminder light, safety belts, buckles,
latch plates, retractors, and anchorages are all working properly.
Look for any other loose or damaged safety belt system parts that might keep
a safety belt system from doing its job. See your dealer to have it rep ...
