Chevrolet Cruze Repair Manual: Front Side Door Outer Panel Replacement (MIG-Brazing)
Special Tools
- BO-6396 Bonding Pliers
- BO-6392 Flanging Tool Kit
For equivalent regional tools, refer to Special Tools.
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed.
Installation Procedure
Align the front side door outer panel.
Verify the fit of the front side door outer panel.
Clamp the front side door outer panel
into position.
Pre-flanging the flange with BO ...
Removal Procedure
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface
section.
Disable the SIR System. Refer to SIR Disabling
and Enabling.
Disconnect the negative battery cable. Re ...
Other materials:
Doors
Trunk
WARNING
Exhaust gases can enter the vehicle if it is driven with the liftgate, trunk/hatch
open, or with any objects that pass through the seal between the body and the trunk/hatch
or liftgate. Engine exhaust contains carbon monoxide (CO) which cannot be seen or
smelled. It can cause u ...
Installation Procedure
Align the body side outer panel reinforcement.
Clean and prepare the attaching surfaces for welding.
Position the body side outer panel
reinforcement on the vehicle.
Verify the fit of the body side outer panel reinforcement.
Clamp the body side outer panel reinforcement ...
Front Side Door Upper Hinge and Lower Hinge Replacement
Preliminary Procedure
Remove the front wheelhouse liner. Refer to Front Wheelhouse Liner
Replacement.
Remove the front fender insulator. Refer to Front Fender Insulator
Replacement.
Remove the front side door. Refer to Front Side Door Replacement.
Front Side Door Hinge Bolt ( ...
