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Chevrolet Cruze Repair Manual: Front Side Door Outer Panel Replacement (MIG-Brazing)

Chevrolet Cruze Repair Manual / Body repair / Collision Repair / Front Side Door Outer Panel Replacement (MIG-Brazing)

Special Tools

For equivalent regional tools, refer to Special Tools.

Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed.

Installation Procedure
Align the front side door outer panel. Verify the fit of the front side door outer panel. Clamp the front side door outer  panel into position. Pre-flanging the flange with BO ...

Removal Procedure
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR System. Refer to SIR  Disabling and Enabling. Disconnect the negative battery cable. Re ...

Other materials:

Driver or Passenger Seat Retractor Side Belt Replacement
Warning: Refer to SIR Warning in the Preface section. Warning: In order to prevent accidental deployment and the risk of personal injury, do not dispose of an undeployed inflatable restraint seat belt pretensioner as normal shop waste. Undeployed seat belt pretensioners contain substance ...

Child Seat Restraint System
Warning: A child in a rear-facing child restraint can be seriously injured if the right-front passengers air bag inflates. This is because the back of a rear-facing child restraint would be very close to the inflating air bag. NEVER use a rear-facing child restraint in this vehicle. If a forwa ...

Installation Procedure
Remove the front wheelhouse rear panel brace (1) from service panel. Create 6 x 20 mm (4/16 x 12/16 in) slots for MIG-brazing along the edges of the front wheelhouse (1). Clean and prepare the attaching surfaces for brazing. Note: In MIG-brazing areas 50 mm (2 in) must b ...

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