Chevrolet Cruze Repair Manual: Installation Procedure
- Align the front side door outer panel.
- Verify the fit of the front side door outer panel.

- Clamp the front side door outer panel
into position.
- Pre-flanging the flange with BO-6396 pliers and BO-6392 tool kit .

- Continue to hammer in stages along the hem flanges.
- Apply the sealers and anti-corrosion materials to the repair area, as
necessary. Refer to Anti-Corrosion Treatment and Repair.
- Install the outside rearview mirror. Refer to Outside Rearview Mirror
Replacement.
- Install the front side door outside handle. Refer to Front Side Door
Outside Handle Replacement
- Install the front side door. Refer to Front Side Door Replacement
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable
Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface
section.
Disable the SIR System. Refer to SIR Disabling
and Enabling.
Disconnect the negative battery cable. Refer to ...
Special Tools
BO-6396 Bonding Pliers
BO-6392 Flanging Tool Kit
For equivalent regional tools, refer to Special Tools.
Note: According to different corrosion warranties, only the
regional m ...
Other materials:
Safety Belt Extender
If the vehicle's safety belt will fasten around you, you should use it.
But if a safety belt is not long enough, your dealer will order you an extender.
When you go in to order it, take the heaviest coat you will wear, so the extender
will be long enough for you. To help avoid personal inju ...
Tire Sidewall Labeling
Useful information about a tire is molded into its sidewall. The examples show
a typical passenger vehicle tire and a compact spare tire sidewall.
Passenger (P-Metric) Tire Example
(1) Tire Size: The tire size is a combination of letters and numbers used
to define a particular tire's wid ...
Door Locks
WARNING
Unlocked doors can be dangerous.
• Passengers, especially children, can easily open the doors and fall out of
a moving vehicle. The chance of being thrown out of the vehicle in a crash is increased
if the doors are not locked. So, all passengers should wear safety belts properly
and ...