Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Align the front side door outer panel.
  2. Verify the fit of the front side door outer panel.

  1. Clamp the front side door outer  panel into position.
  2. Pre-flanging the flange with BO-6396 pliers and BO-6392 tool kit .

  1. Continue to hammer in stages along the hem flanges.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Install the outside rearview mirror. Refer to Outside Rearview Mirror Replacement.
  4. Install the front side door outside handle. Refer to Front Side Door Outside Handle Replacement
  5. Install the front side door. Refer to Front Side Door Replacement
  6. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  7. Install all related panels and components.
  8. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  9. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR System. Refer to SIR Disabling and Enabling. Disconnect the negative battery cable. Refer to ...

Front Side Door Outer Panel Replacement (MIG-Brazing)
Special Tools BO-6396 Bonding Pliers BO-6392 Flanging Tool Kit For equivalent regional tools, refer to Special Tools. Note: According to different corrosion warranties, only the regional m ...

Other materials:

Electrical System Overload
The vehicle has fuses and circuit breakers to protect against an electrical system overload. When the current electrical load is too heavy, the circuit breaker opens and closes, protecting the circuit until the current load returns to normal or the problem is fixed. This greatly reduces the c ...

Rear Side Door Stationary Window Replacement
Preliminary Procedures Remove the rear side door trim panel. Refer to Rear  Side Door Trim Replacement. Remove the rear side water deflector. Refer to Rear Side Door Water Deflector Replacement. Remove the rear door window outer sealing strip. Refer to Rear Side Door Window ...

Power Windows
WARNING Children could be seriously injured or killed if caught in the path of a closing window. Never leave keys in a vehicle with children. When there are children in the rear seat, use the window lockout button to prevent operation of the windows. Press the switch down to open the window. ...

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