Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Align the front side door outer panel.
  2. Verify the fit of the front side door outer panel.

  1. Clamp the front side door outer  panel into position.
  2. Pre-flanging the flange with BO-6396 pliers and BO-6392 tool kit .

  1. Continue to hammer in stages along the hem flanges.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Install the outside rearview mirror. Refer to Outside Rearview Mirror Replacement.
  4. Install the front side door outside handle. Refer to Front Side Door Outside Handle Replacement
  5. Install the front side door. Refer to Front Side Door Replacement
  6. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  7. Install all related panels and components.
  8. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  9. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR System. Refer to SIR Disabling and Enabling. Disconnect the negative battery cable. Refer to ...

Front Side Door Outer Panel Replacement (MIG-Brazing)
Special Tools BO-6396 Bonding Pliers BO-6392 Flanging Tool Kit For equivalent regional tools, refer to Special Tools. Note: According to different corrosion warranties, only the regional m ...

Other materials:

Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the front wheelhouse front panel as noted  from the original panel. Drill 8 mm (5/16 in) for plug welding where front wheelhouse front panel and front wheelhouse overlap. Clean and prepare the attaching surfaces f ...

StabiliTrak® Syste
The StabiliTrak system assists with directional control of the vehicle in difficult driving conditions. The system is on when the vehicle is started. • To turn off both Traction Control and StabiliTrak, press and hold until and illuminate in the instrument cluster. • Press again to turn o ...

Radio Reception
Frequency interference and static can occur during normal radio reception if items such as cell phone chargers, vehicle convenience accessories, and external electronic devices are plugged into the accessory power outlet. If there is interference or static, unplug the item from the accessory p ...

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