Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Align the front side door outer panel.
  2. Verify the fit of the front side door outer panel.

  1. Clamp the front side door outer  panel into position.
  2. Pre-flanging the flange with BO-6396 pliers and BO-6392 tool kit .

  1. Continue to hammer in stages along the hem flanges.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Install the outside rearview mirror. Refer to Outside Rearview Mirror Replacement.
  4. Install the front side door outside handle. Refer to Front Side Door Outside Handle Replacement
  5. Install the front side door. Refer to Front Side Door Replacement
  6. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  7. Install all related panels and components.
  8. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  9. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR System. Refer to SIR Disabling and Enabling. Disconnect the negative battery cable. Refer to ...

Front Side Door Outer Panel Replacement (MIG-Brazing)
Special Tools BO-6396 Bonding Pliers BO-6392 Flanging Tool Kit For equivalent regional tools, refer to Special Tools. Note: According to different corrosion warranties, only the regional m ...

Other materials:

Front Brake Rotor Replacement
Special Tools CH-41013 Rotor Resurfacing Kit CH-42450-A Wheel Hub Resurfacing Kit For equivalent regional tools, refer to Special Tools. Removal Procedure Warning: Refer to Brake Dust Warning in the Preface section. Raise and support the vehicle. Refer to Lifting  and Jacking ...

Starting the Engine
Place the transmission in the proper gear. Notice: If you add electrical parts or accessories, you could change the way the engine operates. Any resulting damage would not be covered by the vehicle warranty. Automatic Transmission Move the shift lever to P (Park) or N (Neutral). The engine wi ...

Stationary Window Waterleak Repair
Note: If any water enters the vehicle interior up to the level of the carpet or higher and soaks the carpet, the sensing and diagnostic module (SDM) and the SDM harness connector may need to be replaced. The SDM could be activated when powered, which could cause deployment of the air bag(s) an ...

© 2011-2026 Copyright www.ccruze.com