Chevrolet Cruze Repair Manual: Removal Procedure
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
- Disable the SIR System. Refer to SIR Disabling and Enabling.
- Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Remove the front side door. Refer to Front Side Door Replacement.
- Remove the front side door outside handle. Refer to Front Side Door Outside Handle Replacement.
- Remove the outside rearview mirror. Refer to Outside Rearview Mirror Replacement.
- Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair
- Grind the edges of the front side door outer panel to separate the outer door panel from the door shell.
- Remove the front side door outer door panel.
- Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Straighten the edges of the door shell.
Front Side Door Outer Panel Replacement (MAG-Welding)
Special Tools
BO-6396 Bonding Pliers
BO-6392 Flanging Tool Kit
For equivalent regional tools, refer to Special Tools
Note: According to different corrosion warranties, only the
regional ma ...
Installation Procedure
Align the front side door outer panel.
Verify the fit of the front side door outer panel.
Clamp the front side door outer panel
into position.
Pre-flanging the flange with BO ...
Other materials:
Satellite Radio
Vehicles with a SiriusXM® satellite radio tuner and a valid SiriusXM satellite
radio subscription can receive SiriusXM programming.
SiriusXM Satellite Radio Service
SiriusXM is a satellite radio service based in the 48 contiguous United States
and 10 Canadian provinces.
SiriusXM satellite rad ...
Installation Procedure
Cut the body lock pillar outer panel in corresponding locations to fit
the remaining original panel. The sectioning joint should be
trimmed to allow a gap of one-and-one-half-times the metal thickness at the
sectioning joint
Create a 50 mm (2 in) backing plate from the unused portio ...
Cooling System
The cooling system allows the engine to maintain the correct working temperature.
1.4L L4 Engine Shown, 1.8L L4 Engine Similar
1. Engine Cooling Fan (Out of View)
2. Engine Coolant Surge Tank and Pressure Cap
WARNING
An electric engine cooling fan under the hood can start up even when the eng ...
