Chevrolet Cruze Repair Manual: Removal Procedure
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
- Disable the SIR System. Refer to SIR Disabling and Enabling.
- Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Remove the front side door. Refer to Front Side Door Replacement.
- Remove the front side door outside handle. Refer to Front Side Door Outside Handle Replacement.
- Remove the outside rearview mirror. Refer to Outside Rearview Mirror Replacement.
- Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair
- Grind the edges of the front side door outer panel to separate the outer door panel from the door shell.
- Remove the front side door outer door panel.
- Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Straighten the edges of the door shell.
Front Side Door Outer Panel Replacement (MAG-Welding)
Special Tools
BO-6396 Bonding Pliers
BO-6392 Flanging Tool Kit
For equivalent regional tools, refer to Special Tools
Note: According to different corrosion warranties, only the
regional ma ...
Installation Procedure
Align the front side door outer panel.
Verify the fit of the front side door outer panel.
Clamp the front side door outer panel
into position.
Pre-flanging the flange with BO ...
Other materials:
Airbag Readiness Light
This light shows if there is an electrical problem with the airbag system. The
system check includes the airbag sensor(s), passenger sensing system, the pretensioners,
the airbag modules, the wiring, and the crash sensing and diagnostic module.
The airbag readiness light comes on for several ...
Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the drivetrain
and front suspension frame front support as noted from the
original panel.
Clean and prepare the attaching surfaces for welding.
Position the drivetrain and front suspension frame front suppor ...
Heated Oxygen and Oxygen Sensor Caution
Caution: Do not remove the pigtail from either the heated oxygen
sensor (HO2S) or the oxygen sensor (O2S). Removing the pigtail or the
connector will affect sensor operation.
Handle the oxygen sensor carefully. Do not drop the HO2S. Keep the in-line
electrical connector and the louvered end fr ...
