Chevrolet Cruze Repair Manual: Front Side Door Outer Panel Replacement (MAG-Welding)
Special Tools
- BO-6396 Bonding Pliers
- BO-6392 Flanging Tool Kit
For equivalent regional tools, refer to Special Tools
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed.
Installation Procedure
Clean and prepare the attaching surfaces for brazing.
Apply structural adhesive to the attaching surfaces.
Position the rear bumper impact bar stud plate on the vehicle.
Verify ...
Removal Procedure
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface
section.
Disable the SIR System. Refer to SIR Disabling
and Enabling.
Disconnect the negative battery cable. Refer to ...
Other materials:
Headlining Trim Panel Replacement (With Sunroof)
Warning: Do not attempt to repair or alter the head impact
energy-absorbing material glued to the headliner or to the garnish
trims. If the material is damaged, replace the headliner and/or the garnish
trim. Failure to do so could result in personal injury.
Caution: If a vehicle is equip ...
Rear Side Door Trim Replacement
Rear Side Door Inside Handle Bolt Finish Cap
Procedure
Pull handle back to remove cap. Use suitable tool to unsnap.
Rear Side Door Inside Handle Screw
Caution: Refer to Fastener Caution in the Preface section.
Tighten
2.5 N·m (23 lb in)
Rear Side Door Pull Handle Screw
T ...
Front Side Door Upper Hinge and Lower Hinge Replacement
Preliminary Procedure
Remove the front wheelhouse liner. Refer to Front Wheelhouse Liner
Replacement.
Remove the front fender insulator. Refer to Front Fender Insulator
Replacement.
Remove the front side door. Refer to Front Side Door Replacement.
Front Side Door Hinge Bolt ( ...
