Chevrolet Cruze Repair Manual: Installation Procedure
- Drill 8 mm (5/16 in) for plug welding along the edges of the front wheelhouse front panel as noted from the original panel.
- Drill 8 mm (5/16 in) for plug welding where front wheelhouse front panel and front wheelhouse overlap.
- Clean and prepare the attaching surfaces for welding.
- Position the front wheelhouse front panel on the vehicle.
- Verify the fit of the front wheelhouse front panel.
- Clamp the front wheelhouse front panel into position.
- Plug weld the joint from front wheelhouse front panel to front wheelhouse accordingly.
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in
the Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface
section.
Disable the SIR Syst ...
Front Wheelhouse Front Panel Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Prevailing Torque Fasteners
Prevailing torque fasteners create a thread interface between the fastener
and the fastener counterpart in order to prevent the fastener
from loosening.
All Metal Prevailing Torque Fasteners
These fasteners accomplish the thread interface by a designed distortion or
deformation in the fastene ...
Instrument Panel Lower Trim Pad Cover Replacement
Preliminary Procedure
Remove the left outer trim cover. Refer to Instrument Panel Outer Trim Cover
Replacement - Left Side.
Instrument Panel Lower Trim Pad Cover Screw (Qty: 3)
Caution: Refer to Fastener Caution in the Preface section.
Tighten
2.5 N·m (23 lb in)
Instrument Panel ...
Forward Lamp Wiring Harness Replacement
Preliminary Procedures
Remove the front bumper. Refer to Front Bumper Fascia Replacement.
Remove the headlamp. Refer to Headlamp Replacement.
Using a scan tool, check for DTCs.
Forward Lamp Wiring Harness
Tip
Create a work area large enough to lay out the new and old wiring
ha ...
