Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Drill 8 mm (5/16 in) for plug welding along the edges of the front wheelhouse front panel as noted  from the original panel.

  1. Drill 8 mm (5/16 in) for plug welding where front wheelhouse front panel and front wheelhouse overlap.
  2. Clean and prepare the attaching surfaces for welding.

  1. Position the front wheelhouse front panel on the vehicle.
  2. Verify the fit of the front wheelhouse front panel.
  3. Clamp the front wheelhouse front panel into position.

  1. Plug weld the joint from front wheelhouse front panel to  front wheelhouse accordingly.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  4. Install all related panels and components.
  5. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  6. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Front Wheelhouse Front Panel Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Lifting and Jacking the Vehicle
Note: The use of a LOW PROFILE LIFT ARMS SYSTEM may be required to avoid unwanted contact with the vehicle's body and structure depending on lifting equipment used. Refer to the manufacture's recommendation for their applications of low profile lift arms system for their lifting equipment. ...

Steering Column in Lock Position Caution
Caution: With wheels of the vehicle facing straight ahead, secure the steering wheel utilizing steering column anti-rotation pin, steering column lock, or a strap to prevent rotation. Locking of the steering column will prevent damage and a possible malfunction of the SIR system. The steering ...

Water Hose Test
Note: Use a water hose without the nozzle attached. Have an assistant inside of the vehicle i 1. n order to locate the leak. Begin testing at the base of the window or the windshield. Slowly move the hose upward and across the top of the vehicle. ...

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