Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Drill 8 mm (5/16 in) for plug welding along the edges of the front wheelhouse front panel as noted  from the original panel.

  1. Drill 8 mm (5/16 in) for plug welding where front wheelhouse front panel and front wheelhouse overlap.
  2. Clean and prepare the attaching surfaces for welding.

  1. Position the front wheelhouse front panel on the vehicle.
  2. Verify the fit of the front wheelhouse front panel.
  3. Clamp the front wheelhouse front panel into position.

  1. Plug weld the joint from front wheelhouse front panel to  front wheelhouse accordingly.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  4. Install all related panels and components.
  5. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  6. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Front Wheelhouse Front Panel Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Engine Heater
The engine heater, if available, can help in cold weather conditions at or below −18°C (0°F) for easier starting and better fuel economy during engine warm-up. Plug in the heater at least four hours before starting the vehicle. An internal thermostat in the plug end of the cord will prev ...

Radiator Grille Reinforcement Support Replacement
Preliminary Procedure Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement. Radiator Grille Reinforcement Support Bolt (Qty: 4) Caution: Refer to Fastener Caution in the Preface section. Tighten 10 N·m (89 lb in). Radiator Grille Reinforcement Support Retainer ...

High Strength Low Alloy Steel
This information provides repair recommendations and general guidelines for steel classified as High Strength Low Alloy Steel, also known as HSLA. This type of steel normally has a tensile strength range from 300-700 MPa. General Motors recommends the following when repairing or replacing th ...

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