Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR  Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.

  1. Locate and mark all the necessary factory welds of the front wheelhouse front panel.
  2. Drill all factory welds. Note the number and location of welds for installation of the service assembly.

  1. Drill hidden factory weld where front wheelhouse front panel and front wheelhouse overlap.

  1. Remove the front wheelhouse front panel.
Front Wheelhouse Front Panel Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the front wheelhouse front panel as noted  from the original panel. Drill 8 mm (5/16 in) for plug welding where front ...

Other materials:

Front Floor Console Storage Tray Replacement
Preliminary Procedure Remove the automatic or manual transmission control lever trim cover. Refer to Automatic or Manual Transmission Control Lever Trim Cover Replacement Front Floor Console Storage Tray Screw (Qty: 2) Caution: Refer to Fastener Caution in the Preface section. Tighte ...

Front Side Door Weatherstrip Replacement - Door Side
Front Side Door Check Bolt Caution: Refer to Fastener Caution in the Preface section. Tighten 25 N·m (19 lb ft) Front Side Door Weatherstrip - Door Side Procedure Unclip weatherstrip 1. from front side door. When removing protective liners from adhesive tape, be careful no ...

Front End Inflatable Restraint Discriminating Sensor Replacement
Warning: Refer to SIR Warning in the Preface section. Warning: Following the deployment of a side impact air bag, inspect the following parts for damage. Replace these parts if necessary: The seat cushion frame The seat recliner, if equipped The seat adjuster The seat back frame ...

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