Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR  Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.

  1. Locate and mark all the necessary factory welds of the front wheelhouse front panel.
  2. Drill all factory welds. Note the number and location of welds for installation of the service assembly.

  1. Drill hidden factory weld where front wheelhouse front panel and front wheelhouse overlap.

  1. Remove the front wheelhouse front panel.
Front Wheelhouse Front Panel Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the front wheelhouse front panel as noted  from the original panel. Drill 8 mm (5/16 in) for plug welding where front ...

Other materials:

Infotainment
Read the following pages to become familiar with the audio system's features. WARNING Taking your eyes off the road for extended periods could cause a crash resulting in injury or death to you or others. Do not give extended attention to infotainment tasks while driving. This system provi ...

Air Hose Test
Caution: The air hose test should only be used on fully cured urethane adhesive. Otherwise, damage to the urethane adhesive bead could result in additional leaks. Using a liquid detergent, diluted with water in a spray bottle, spray the window at the edges. Begin at the bottom and grad ...

Low-Profile Tires
If the vehicle has P225/45R18 size tires, they are classified as low‐profile tires. These tires are designed for very responsive driving on wet or dry pavement, however, may produce more road noise and tend to wear faster. Notice: Low-profile tires are more susceptible to damage from road ...

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