Chevrolet Cruze Repair Manual: Installation Procedure
- Cut the quarter outer panel in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal thickness at the sectioning joint.
- Create a 50 mm (2 in) backing plate from the unused portion of the service part.
- Drill 8 mm (5/16 in) along the sectioning cut on the remaining original part. Locate these holes 13 mm (1/2 in) from the edge of part and spaced 40 mm (1 1/2 in) apart.
- Prepare all mating surfaces as necessary.
- Fit the backing plates halfway into the sectioning joints, clamp in place and plug weld to the vehicle.
- Align the quarter outer panel.
- Drill 8 mm (5/16 in) for plug welding along the edges of the quarter outer panel as noted from the original panel.
- Clean and prepare the attaching surfaces for welding.
- Apply one-part windshield urethane adhesive (1) as noted from the original panel.
- Position the quarter outer panel on the vehicle.
- Verify the fit of the quarter outer panel.
- Clamp the quarter outer panel into position.
- Plug weld accordingly.
- To create a solid weld with minimum heat distortion, make 25 mm (1 in) stitch welds along the seam with 25 mm (1 in) gaps between them. Then go back and complete the stitch weld.
- Pre-flanging the flange with BO-6396 pliers and BO-6392 tool kit .
- Finish closing the wheelhouse flanging.
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Collision Sectioning Warning in the Preface section.
Warning: Refer to Glass and She ...
Quarter Outer Panel Sectioning (MIG-Brazing)
Special Tools
BO-6396 Bonding Pliers
BO-6392 Flanging Tool Kit
For equivalent regional tools, refer to Special Tools.
Note: According to different corrosion warranties, only the
regional m ...
Other materials:
Charging System Light
The charging system light comes on briefly when the ignition is turned on, but
the engine is not running, as a check to show the light is working.
The light turns off when the engine is started. If it does not, have the vehicle
serviced by your dealer.
If the light stays on, or comes on whil ...
Dual Stage Inflator Modules
Dual stage inflator modules contain a housing, inflatable air bag, two
initiating devices, canister of gas generating material and, in some
cases, stored compressed gas. The two initiators are part of the frontal
deployment loop. The function of the frontal deployment loops are
to supply curre ...
Customer Satisfaction Procedure
Your satisfaction and goodwill are important to your dealer and to Chevrolet.
Normally, any concerns with the sales transaction or the operation of the vehicle
will be resolved by your dealer's sales or service departments. Sometimes, however,
despite the best intentions of all concerned, ...
