Chevrolet Cruze Repair Manual: Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.
Warning: Refer to Collision Sectioning Warning in the Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
- Disable the SIR System. Refer to SIR Disabling and Enabling
- Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Remove all related panels and components.
- Visually inspect the damage. Repair as much of the damage as possible.
- Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Create cut lines on the quarter outer panel.
Note: Do not damage any inner panels or reinforcements.
- Cut the panel where sectioning is to be performed.
- Open the wheelhouse flanging.
- Locate and mark all the necessary factory welds of the quarter outer panel.
- Drill all factory welds. Note the number and location of welds for installation of the service assembly.
- Remove the damaged quarter outer panel.
Quarter Outer Panel Sectioning (MAG-Welding)
Special Tools
BO-6396 Bonding Pliers
BO-6392 Flanging Tool Kit
For equivalent regional tools, refer to Special Tools
Note: According to different corrosion warranties, only the
regional ma ...
Installation Procedure
Cut the quarter outer panel in corresponding locations to fit the
remaining original panel. The sectioning joint should be trimmed to
allow a gap of one-and-one-half-times the metal thickn ...
Other materials:
Additional Maintenance and Care
Your vehicle is an important investment and caring for it properly may help to
avoid future costly repairs. To maintain vehicle performance, additional maintenance
services may be required. It is recommended that your dealer perform these services
— their trained dealer technicians know your v ...
Installation Procedure
Prepare all mating surfaces as necessary.
Align the body lock pillar outer panel reinforcement.
Create 8 x 24 mm (5/16 x 15/16 in) slots for MIG-brazing upper (1) and
lower (2).
Clean and prepare the attaching surfaces for spot welding and brazing.
Position the body loc ...
Installation Procedure
Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-brazing
(1).
Clean and prepare the attaching surfaces for spot welding and brazing.
Note: In MIG-brazing areas 50 mm (2 in) must be kept clear
of structural adhesive.
Apply structural adhesive to all attaching surfaces ...
