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Chevrolet Cruze Repair Manual: Underbody Rear Side Rail Reinforcement Replacement (MAG-Welding)

Chevrolet Cruze Repair Manual / Body repair / Collision Repair / Underbody Rear Side Rail Reinforcement Replacement (MAG-Welding)

Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed.

Installation Procedure
Cut the rear side rail in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal thickness a ...

Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Other materials:

Hood Hold-Open Rod Replacement
Warning: Refer to Hood Hold-Open Device Warning in the Preface section. Preliminary Procedure Remove the radiator grille reinforcement support. Refer to Radiator Grille Reinforcement Support Replacement. Hood Hold Open Rod Pivot (Qty: 2) Hood Hold Open Rod ...

Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the body side outer lower panel as noted from the original panel. Note: If the location of the original plug weld holes can not be determined, space the plug weld holes every 40 mm (1½ in). Clean and prepare the attac ...

Installation Procedure
Cut the rear side rail in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal thickness at the sectioning joint. Create a 50 mm (2 in) backing plate from the unused portion of the serv ...

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