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Chevrolet Cruze Repair Manual: Underbody Rear Side Rail Reinforcement Replacement (MAG-Welding)

Chevrolet Cruze Repair Manual / Body repair / Collision Repair / Underbody Rear Side Rail Reinforcement Replacement (MAG-Welding)

Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed.

Installation Procedure
Cut the rear side rail in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal thickness a ...

Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Other materials:

Installation Procedure
Create 8 x 14 mm (5/16 x 15/16 in) slots for MIG-Brazing along the edges of the drivetrain and front suspension frame front support as noted from the original panel. Clean and prepare the attaching  surfaces for brazing. Position the drivetrain and front suspension frame ...

Test Probe Caution
Caution: Do not insert test equipment probes (DMM etc.) into any connector or fuse block terminal. The diameter of the test probes will deform most terminals. A deformed terminal will cause a poor connection, which will result in a system failure. Always use the EL-35616 GM-Approved Terminal T ...

Installation Procedure
Clean and prepare the attaching surfaces for welding. Apply structural adhesive to the attaching surfaces. Position the body rear end panel on the vehicle. Verify the fit of the body rear end panel. Clamp the body rear end panel into position. Spot weld accordingly as no ...

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