Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR  Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.

  1. Locate and mark all the necessary factory welds of the rear end panel plate.

Note: Note the number and location of welds for installation of the service assembly.

  1. Drill all factory welds.

  1. Remove the underbody rear side rail reinforcement.
Underbody Rear Side Rail Reinforcement Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Note: If the location of the original plug weld holes can not be determined, space the plug weld holes every 40 mm (1½ in). Drill 8 mm (5/16 in) for plug welding along the edges of th ...

Other materials:

Front Wheel Drive Shaft Replacement - Right Side
Special Tools CH-313 Slide Hammer CH-6003 Axle Shaft Remover CH-49376 Holding Wrench CH-49400 Hub Spindle Remover DT-6332 Seal Protector EN-956-1 Extension For equivalent regional tools, refer to Special Tools. Removal Procedure Warning: To prevent personal injury and/or component ...

Floor Air Outlet Replacement
Removal Procedure Remove the instrument panel assembly. Refer to Instrument Panel  Assembly Replacement. Remove the instrument panel wiring harness (2) from the instrument panel tie bar (1). Disconnect the electrical connectors. Remove the instrument panel tie bar ...

Installation Procedure
Create 8 24 mm (5/16 x 15/16 in) slots for MIG-brazing along the edges of the underbody rear side rail reinforcement as noted from the original panel. Clean and prepare the attaching  surfaces for brazing. Position the underbody rear side rail reinforcement on the ve ...

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