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Chevrolet Cruze Repair Manual: Body Rear End Panel Replacement (MIG-Brazing)

Chevrolet Cruze Repair Manual / Body repair / Collision Repair / Body Rear End Panel Replacement (MIG-Brazing)

Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed.

Installation Procedure
Note: If the location of the original plug weld holes can not be determined, space the plug weld holes every 40 mm (1½ in). Drill 8 mm (5/16 in) for plug welding along the edges of th ...

Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Other materials:

Installation Procedure
Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-Brazing along the edges of the front wheelhouse front panel as noted from the original panel. Create a 5 x 18 mm (4/16 x 11/16 in) slot for MIG-Brazing where front wheelhouse front panel  and front wheelhouse overlap. C ...

Air/Wind Noise
Special Tools CH-39570 Chassis Ear GE-41416 Ultrasonic Leak Detector Warning: Refer to Assistant Driving Warning in the Preface section. To analyze a reported windnoise condition, test drive the vehicle to determine the origin of the noise. Choose a regular route with smooth and strai ...

Headlining Trim Panel Replacement (Without Sunroof)
Warning: Do not attempt to repair or alter the head impact energy-absorbing material glued to the headliner or to the garnish trims. If the material is damaged, replace the headliner and/or the garnish trim. Failure to do so could result in personal injury. Caution: If a vehicle is equip ...

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