Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Clean and prepare the attaching surfaces for welding.
  2. Apply structural adhesive to the attaching surfaces.

  1. Position the body rear end panel on the vehicle.
  2. Verify the fit of the body rear end panel.
  3. Clamp the body rear end panel into position.

  1. Spot weld accordingly as noted from the original part.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  4. Install all related panels and components.
  5. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  6. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Rear Bumper Impact Bar Stud Plate Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Steering Linkage Inner Tie Rod Replacement (Electronic Power Steering)
Special Tools CH-6247 Removal and Installation Tool for the Steering Linkage Inner Tie Rod For equivalent regional tools, refer to Special Tools. Removal Procedure Raise and support the vehicle. Refer to Lifting  and Jacking the Vehicle. Remove the tire and wheel assembly. Refer to ...

Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR System. Refer to SIR Disabling and Enabling. Disconnect the negative battery cable. Refer to Batter ...

Installation Procedure
Align the rocker inner panel. Drill 8 mm (5/16 in) for plug welding along the edges of the quarter outer panel as noted  from the original panel. Clean and prepare the attaching surfaces for welding. Position the rocker inner panel on the vehicle. Verify the fit of ...

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