Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR  Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.

  1. Locate and mark all the necessary factory welds of the body rear end panel.

Note: Note the number and location of welds for installation of the service assembly.

  1. Drill all factory welds.

  1. Remove the body rear end panel.
Body Rear End Panel Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Clean and prepare the attaching surfaces for welding. Apply structural adhesive to the attaching surfaces. Position the body rear end panel on the vehicle. Verify the fit of the body ...

Other materials:

Roof
Sunroof The sunroof only operates when the ignition is in ON/RUN or ACC/ ACCESSORY, or when Retained Accessory Power (RAP) is active. To open or close the sunroof, press the open or close sunroof switch (1) to the first detent position. To express open or close the sunroof with the safety f ...

Hood Primary Latch Release Cable Handle Replacement
Preliminary Procedure Remove the front side door sill trim plate. Refer to Front Side Door Sill Trim Plate Replacement. Hood Primary Latch Release Cable Handle Procedure Pull down the hood primary latch  release cable handle. To release the handle, pull down the cable and unhook ...

Installation Procedure
Align the body side outer panel reinforcement. Drill 8 mm (5/16 in) for plug welding along the edges of the body side outer panel reinforcement as noted from the original panel. Clean and prepare the attaching  surfaces for welding. Position the body side outer pa ...

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