Chevrolet Cruze Repair Manual: Removal Procedure

Chevrolet Cruze Repair Manual / Body repair / Collision Repair / Body Rear End Panel Replacement (MIG-Brazing) / Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

Disable the SIR System. Refer to SIR Disabling and Enabling.
Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
Remove all related panels and components.
Visually inspect the damage. Repair as much of the damage as possible.
Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.

Locate and mark all the necessary factory welds of the body rear end panel.

Note: Note the number and location of welds for installation of the service assembly.

Drill all factory welds.

Remove the body rear end panel.

Body Rear End Panel Replacement (MIG-Brazing)

Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure

Clean and prepare the attaching surfaces for welding. Apply structural adhesive to the attaching surfaces. Position the body rear end panel on the vehicle. Verify the fit of the body ...

Other materials:

Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR System. Refer to SIR Disabling and Enabling. Disconnect the negative battery cable. Refer to Bat ...

Hood Primary Latch Release Cable Replacement
Preliminary Procedure Remove hood primary latch release cable handle. Refer to Hood Primary Latch Release Cable Handle Replacement. Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement Remove the radiator grille support. Refer to Radiator Grille Reinforcem ...

Front Side Door Adjustment
Preliminary Procedure Remove the front wheelhouse liner. Refer to Front Wheelhouse Liner Replacement. Front Side Door Caution: Refer to Fastener Caution in the Preface section. Procedure Loosen the front side door hinge bolt (Qty: 4) to adjust the front side door. Adjust the ...