Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Create 5 x 18 mm (4/16 x 11/16 in)   slots for MIG-brazing (1).
  2. Clean and prepare the attaching surfaces for spot welding and brazing.

Note: In MIG-brazing areas 50 mm (2 in) must be kept clear of structural adhesive.

  1. Apply structural adhesive to all attaching surfaces.

  1. Position the front compartment upper side rail on the vehicle.
  2. Verify the fit of the front compartment upper side rail.
  3. Clamp the front compartment upper side rail into position.

Note: MIG-braze factory slots in the front hinge pillar body area

Note: MIG-braze factory slots in the front hinge pillar body area (1) as noted from the original panel.

  1. Braze accordingly.

  1. Spot weld accordingly.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  4. Install all related panels and components.
  5. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  6. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Front Compartment Upper Side Rail Sectioning (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Checking and Adding Power Steering Fluid
Caution: When adding fluid or making a complete fluid change, always use the proper power steering fluid. Failure to use the proper fluid will cause hose and seal damage and fluid leaks. Clean the area  surrounding the reservoir cap. Remove the reservoir cap. Inspect the power steeri ...

Front Fender Front Lower Bracket Replacement
Preliminary Procedure Remove the front bumper fascia. Refer to Front   Bumper Fascia Replacement. Remove the headlamp. Refer to Headlamp Replacement Remove the front fender. Refer to Front Fender Replacement. Front Fender Bracket Bolt Caution: Refer to Fastener Caut ...

What Will You See after an Airbag Inflates?
After the frontal airbags and seat-mounted side impact airbags inflate, they quickly deflate, so quickly that some people may not even realize an airbag inflated. Roof-rail airbags may still be at least partially inflated for some time after they inflate. Some components of the airbag module ma ...

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