Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Create 5 x 18 mm (4/16 x 11/16 in)   slots for MIG-brazing (1).
  2. Clean and prepare the attaching surfaces for spot welding and brazing.

Note: In MIG-brazing areas 50 mm (2 in) must be kept clear of structural adhesive.

  1. Apply structural adhesive to all attaching surfaces.

  1. Position the front compartment upper side rail on the vehicle.
  2. Verify the fit of the front compartment upper side rail.
  3. Clamp the front compartment upper side rail into position.

Note: MIG-braze factory slots in the front hinge pillar body area

Note: MIG-braze factory slots in the front hinge pillar body area (1) as noted from the original panel.

  1. Braze accordingly.

  1. Spot weld accordingly.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  4. Install all related panels and components.
  5. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  6. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Front Compartment Upper Side Rail Sectioning (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Wheel Stud Replacement
Removal Procedure Raise and suitably support the vehicle. Refer to Lifting  and Jacking the Vehicle. Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation. Remove the wheel bearing/hub. Refer to Rear Wheel Bearing and Hub Replacement. Cauti ...

Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Collision Sectioning Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR System. Refer to SIR  Dis ...

Keys
WARNING Leaving children in a vehicle with the ignition key is dangerous and children or others could be seriously injured or killed. They could operate the power windows or other controls or make the vehicle move. The windows will function with the keys in the ignition, and children or other ...

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