Chevrolet Cruze Repair Manual: Installation Procedure
- Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-brazing (1).
- Clean and prepare the attaching surfaces for spot welding and brazing.
Note: In MIG-brazing areas 50 mm (2 in) must be kept clear of structural adhesive.
- Apply structural adhesive to all attaching surfaces.
- Position the front compartment upper side rail on the vehicle.
- Verify the fit of the front compartment upper side rail.
- Clamp the front compartment upper side rail into position.
Note: MIG-braze factory slots in the front hinge pillar body area (1) as noted from the original panel.
- Braze accordingly.
- Spot weld accordingly.
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR Syst ...
Front Compartment Upper Side Rail Sectioning (MAG-Welding)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Rear Side Door Weatherstrip Replacement - Body Side
Rear Side Door Weatherstrip - Body Side
Procedure
Start at the front upper corner of the door opening and pull the
weatherstrip away from the door opening flange.
Position the weatherstrip in the upper corner of the center pillar.
Working downward along the front edge, in ...
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR System. Refer to SIR Disabling
and Enabling.
Disconnect the negative battery cable. Refer to Batter ...
Engine Compartment Overview
1.4L L4 Engine
1. Engine Air Cleaner/Filter
2. Engine Oil Dipstick.
3. Engine Cooling Fan (Out of View).
4. Engine Oil Fill Cap.
5. Remote Negative (-) Grounding Point.
6. Brake/Clutch Fluid Reservoir.
7. Battery
8. Engine Coolant Surge Tank and Pressure Cap.
9. Remote Positive (+ ...
