Chevrolet Cruze Repair Manual: Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
- Disable the SIR System. Refer to SIR Disabling and Enabling.
- Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Remove all related panels and components
- Visually inspect the damage. Repair as much of the damage as possible.
- Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Locate and mark all the necessary factory welds of the body side outer lower panel.
Note: Note the number and location of welds for installation of the service assembly.
- Drill all factory welds.
- Remove the body side outer lower panel.
Body Side Outer Lower Panel Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the body side
outer lower panel as noted from the original panel.
Note: If the location of the original plug weld holes can not be ...
Other materials:
Brake Fluid
The brake/clutch master cylinder reservoir is filled with DOT 3 brake fluid as
indicated on the reservoir cap.
There are only two reasons why the brake fluid level in the reservoir might go
down:
• The brake fluid level goes down because of normal brake lining wear. When new
linings are in ...
Air Conditioning Compressor Replacement (1.6L LXT)
Preliminary Procedures
Recover the refrigerant. Refer to Refrigerant Rec overy and
Recharging.
Remove drive belt. Refer to Generator and Air Conditioning Compressor
and Power Steering Pump Belt Replacement.
Raise and support the vehicle. Refer to Lifting and Jacking the Vehic ...
Air Conditioning Evaporator Hose Assembly Replacement
Preliminary Procedures
Recover the refrigerant. Refer to Refrigerant Recovery and Recharging.
Remove the headlamp - right side. Refer to Headlamp Replacement.
Loosen power steering fluid reservoir screw.
Remove brake pipes from the dash lower extension panel.
Remove engine mount. Ref ...
