Chevrolet Cruze Repair Manual: Installation Procedure
- Drill 8 mm (5/16 in) for plug welding along the edges of the body side outer lower panel as noted from the original panel.
Note: If the location of the original plug weld holes can not be determined, space the plug weld holes every 40 mm (1½ in).
- Clean and prepare the attaching surfaces for welding.
- Position the body side outer lower panel on the vehicle.
- Verify the fit of the body side outer lower panel.
- Clamp the body side outer lower panel into position.
- Plug weld accordingly.
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR Syst ...
Body Side Outer Lower Panel Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Hood Primary Latch Release Cable Replacement
Preliminary Procedure
Remove hood primary latch release cable handle. Refer to Hood Primary
Latch Release Cable Handle Replacement.
Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement
Remove the radiator grille support. Refer to Radiator Grille
Reinforcem ...
Hood Hold-Open Rod Replacement
Warning: Refer to Hood Hold-Open Device Warning in the Preface section.
Preliminary Procedure
Remove the radiator grille reinforcement support. Refer to Radiator Grille
Reinforcement Support Replacement.
Hood Hold Open Rod Pivot (Qty: 2)
Hood Hold Open Rod
...
Windshield Wiper Arm Replacement
Windshield Washer Arm Finish Cap
Tip
Use a small flat-bladed tool to remove finish cap.
Special Tools
BO-6626 Wiper Arm Puller
For equivalent regional tools, refer to Special Tools.
Windshield Washer Arm Nut
Caution: Refer to Fastener Caution in the Preface section.
Procedure
...
