Chevrolet Cruze Repair Manual: Installation Procedure
- Drill 8 mm (5/16 in) for plug welding along the edges of the body side outer lower panel as noted from the original panel.
Note: If the location of the original plug weld holes can not be determined, space the plug weld holes every 40 mm (1½ in).
- Clean and prepare the attaching surfaces for welding.
- Position the body side outer lower panel on the vehicle.
- Verify the fit of the body side outer lower panel.
- Clamp the body side outer lower panel into position.
- Plug weld accordingly.
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR Syst ...
Body Side Outer Lower Panel Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Front Side Door Check Replacement
Prliminary Procedure
Remove front side door trim panel. Refer to Front Side Door Trim
Replacement
Remove the front side door water deflector. Refer to Front Side Door
Water Deflector Replacement
Front Side Door Check Link Bolt
Caution: Refer to Fastener Caution in the ...
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Collision Sectioning Warning in the Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR System. Refer to SIR Dis ...
Instrument Panel Accessory Bezel Replacement
Preliminary Procedure
Remove transmission control cover. Refer to Automatic or Manual Transmission
Control Lever Trim Cover Replacement.
Instrument Panel Accessory Bezel Screw (Qty: 4)
Caution: Refer to Fastener Caution in the Preface section.
Tighten
2.5 N·m (23 lb in).
Instrume ...
