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Chevrolet Cruze Repair Manual: Body Side Outer Lower Panel Replacement (MIG-Brazing)

Chevrolet Cruze Repair Manual / Body repair / Collision Repair / Body Side Outer Lower Panel Replacement (MIG-Brazing)

Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed.

Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the body side outer lower panel as noted from the original panel. Note: If the location of the original plug weld holes can not be ...

Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Other materials:

Steering Gear Replacement (Hydraulic Power Steering)
Special Tools EN 45059 Torque Angle Sensor Kit For equivalent regional tools, refer to Special Tools. Removal Procedure Turn the front wheels to the straight forward position and secure the steering  wheel from moving. Remove the lower steering intermediate shaft bolt (1). ...

Installation Procedure
Cut the roof front header panel in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal thickness at the sectioning joint. Create a 50 mm (2 in) backing plate from the unused portion of ...

Specifications
Front Door (Diesel) 65 mm 83 mm Front Door (Diesel) 60 mm 87 mm Rear Compartment Lid (Diesel) 122 mm 32 mm Rear Compartment Lid (Ecoline) 162 mm 32 mm ...

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