Chevrolet Cruze Repair Manual: Installation Procedure
- Clean and prepare the attaching surfaces for welding.
- Apply structural adhesive to the attaching flanges.
- Position the body side outer lower panel on the vehicle
- Verify the fit of the body side outer lower panel.
- Clamp the body side outer lower panel into position.
- Spot weld accordingly.
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR Syst ...
Rear Compartment Floor Panel Sectioning (MAG-Welding)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Heated Oxygen and Oxygen Sensor Caution
Caution: Do not remove the pigtail from either the heated oxygen
sensor (HO2S) or the oxygen sensor (O2S). Removing the pigtail or the
connector will affect sensor operation.
Handle the oxygen sensor carefully. Do not drop the HO2S. Keep the in-line
electrical connector and the louvered end fr ...
Instrument Panel Wiring Harness Replacement
Removal Procedure
Remove instrument panel compartment assembly. Refer to Instrument
Panel Compartment Replacement.
Remove instrument panel wiring harness (2) from instrument panel tie bar
(1).
Disconnect electrical connectors.
Installation Procedure
Ins ...
Installation Procedure
Cut the front compartment upper side rail in corresponding locations to
fit the remaining original panel. The sectioning joint should
be trimmed to allow a gap of one-and-one-half-times the metal thickness at
the sectioning joint.
Create a 50 mm (2 in) backing plate from the unused ...
