Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR  Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.

  1. Locate and mark all the necessary factory welds of the body side outer lower panel.

Note: Note the number and location of welds for installation of the service assembly.

  1. Drill all factory welds.

  1. Remove the body side outer lower panel.
Body Side Outer Lower Panel Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Clean and prepare the attaching surfaces for welding. Apply structural adhesive to the attaching flanges. Position the body side outer lower panel on the vehicle Verify the fit of the ...

Other materials:

Driver or Passenger Seat Back Cushion Cover and Pad Replacement
Removal Procedure Warning: Refer to SIR Warning in the Preface section. Warning: Replace the passenger presence system as a complete assembly to prevent possible injury to the occupant. The bladder, the pressure sensor, the seat cushion, and the control module are assembled and calibrated a ...

Air Conditioning Compressor and Condenser Hose Replacement (1.6L LXT)
Removal Procedure Recover the refrigerant. Refer to Refrigerant Rec   overy and Recharging. Remove front bumper fascia. Refer to Front Bumper Fascia Replacement. Remove A/C compressor and condenser hose nut (1) from A/C condensor (2). Remove A/C compressor and ...

Installation Procedure
Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-Brazing along the edges of the front wheelhouse front panel as noted from the original panel. Create a 5 x 18 mm (4/16 x 11/16 in) slot for MIG-Brazing where front wheelhouse front panel  and front wheelhouse overlap. C ...

© 2011-2026 Copyright www.ccruze.com