Chevrolet Cruze Repair Manual: Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.
Warning: Refer to Collision Sectioning Warning in the Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
- Disable the SIR System. Refer to SIR Disabling and Enabling.
- Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Remove all related panels and components.
- Visually inspect the damage. Repair as much of the damage as possible.
- Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair
- Locate and mark all the necessary factory welds of the roof panel front bracket right (1).
- Drill all factory welds. Note the number and location of welds for installation of the service assembly.
- Remove the roof panel front bracket right (1).
- Proceed the same way with the roof panel front bracket left.
- Create cut lines on the roof front header panel.
- Cut the panel where sectioning is to be performed.
- Remove the damaged roof front header panel.
Roof Front Header Panel Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Installation Procedure
Cut the roof front header panel in corresponding locations to fit the
remaining original panel. The sectioning joint should be trimmed
to allow a gap of one-and-one-half-times the metal th ...
Other materials:
Lifting and Jacking the Vehicle
Note: The use of a LOW PROFILE LIFT ARMS SYSTEM may be required to
avoid unwanted contact with the vehicle's body and structure
depending on lifting equipment used. Refer to the manufacture's recommendation
for their applications of low profile lift arms system for
their lifting equipment.
...
Refrigerant Recovery and Recharging
Special Tools
GE-45037 A/C Oil Injector
For equivalent regional tools, refer to Special Tools.
Refrigerant Recovery and Recharging
Warning: To prevent personal injury, avoid breathing A/C Refrigerant
and lubricant vapor or mist. Work in a well ventilated area. To
remove refrigerant from the A ...
Installation Procedure
Create 6 x 20 mm (4/16 x 11/16 in) slots for MIG-brazing along the upper
edges of the service panel as noted from the original
panel.
Clean and prepare the attaching surfaces for brazing and spot welding.
Position the body lock pillar inner panel on the vehicle.
Verify the ...
