Chevrolet Cruze Repair Manual: Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.
Warning: Refer to Collision Sectioning Warning in the Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
- Disable the SIR System. Refer to SIR Disabling and Enabling.
- Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Remove all related panels and components.
- Visually inspect the damage. Repair as much of the damage as possible.
- Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair
- Locate and mark all the necessary factory welds of the roof panel front bracket right (1).
- Drill all factory welds. Note the number and location of welds for installation of the service assembly.
- Remove the roof panel front bracket right (1).
- Proceed the same way with the roof panel front bracket left.
- Create cut lines on the roof front header panel.
- Cut the panel where sectioning is to be performed.
- Remove the damaged roof front header panel.
Roof Front Header Panel Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Installation Procedure
Cut the roof front header panel in corresponding locations to fit the
remaining original panel. The sectioning joint should be trimmed
to allow a gap of one-and-one-half-times the metal th ...
Other materials:
Hood Replacement
Warning: When a hood hold open device is being removed or installed,
provide alternate support to avoid the possibility of
damage to the vehicle or personal injury.
Preliminary Procedure
Remove the windshield washer nozzle hose. Refer to Windshield Washer Nozzle
Hose Replacement.
Hood ...
Air Conditioning Compressor and Condenser Hose Replacement (1.6L LXT)
Removal Procedure
Recover the refrigerant. Refer to Refrigerant Rec overy and
Recharging.
Remove front bumper fascia. Refer to Front Bumper Fascia Replacement.
Remove A/C compressor and condenser hose nut (1) from A/C condensor (2).
Remove A/C compressor and ...
Thread Repair
General purpose thread repair kits are available commercially.
Warning: Refer to Safety Glasses Warning in the Preface section.
Note: Refer to the thread repair kit manufacturer's instructions
regarding the size of the drill and which tap to use.
Always avoid any buildup of chips. Back ou ...
