Chevrolet Cruze Repair Manual: Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.
Warning: Refer to Collision Sectioning Warning in the Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
- Disable the SIR System. Refer to SIR Disabling and Enabling.
- Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Remove all related panels and components.
- Visually inspect the damage. Repair as much of the damage as possible.
- Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair
- Locate and mark all the necessary factory welds of the roof panel front bracket right (1).
- Drill all factory welds. Note the number and location of welds for installation of the service assembly.
- Remove the roof panel front bracket right (1).
- Proceed the same way with the roof panel front bracket left.
- Create cut lines on the roof front header panel.
- Cut the panel where sectioning is to be performed.
- Remove the damaged roof front header panel.
Roof Front Header Panel Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Installation Procedure
Cut the roof front header panel in corresponding locations to fit the
remaining original panel. The sectioning joint should be trimmed
to allow a gap of one-and-one-half-times the metal th ...
Other materials:
General Plastic Repair
Warning: In order to reduce the risk of personal injury when exposed
to toxic fumes while grinding, cutting, or applying repair material on
any type of sheet molded compound or RIM rigid plastic, observe the following
guidelines:
Work in a properly ventilated area
Apply protective cream t ...
Restraint System
Note: If the vehicle has been in a collision, refer to Repairs and
Inspections Required After a Collision for additional information.
Vehicle has front and rear seat belts that are the primary means of occupant
restraint. Seat belts help to keep the occupants inside the
passenger compartment a ...
Floor Air Outlet Duct Replacement - Right Side (Right Hand Drive)
Removal Procedure
Remove instrument outer trim cover -- right side. Refer to Instrument
Panel Outer Trim Cover Replacement - Right Side.
Remove instrument panel lower trim pad cover -- left side. Refer to
Instrument Panel Lower Trim Pad Cover Replacement.
Remove flo ...
