Chevrolet Cruze Repair Manual: Installation Procedure

- Cut the roof front header panel in corresponding locations to fit the
remaining original panel. The sectioning joint should be trimmed
to allow a gap of one-and-one-half-times the metal thickness at the
sectioning joint.
- Create a 50 mm (2 in) backing plate from the unused portion of the
service part.
- Drill 8 mm (5/16 in) along the sectioning cut on the remaining original
part. Locate these holes 13 mm (1/2 in) from the edge of part
and spaced 40 mm (1 1/2 in) apart.
- Prepare all mating surfaces as necessary.
- Fit the backing plates halfway into the sectioning joints, clamp in
place and plug weld to the vehicle.
- Align roof front header panel.

- Plug weld accordingly.
- To create a solid weld with minimum heat distortion, make 25 mm (1 in)
stitch welds along the seam with 25 mm (1 in) gaps
between them. Then go back and complete the stitch weld.

- Drill 8 mm (5/16 in) for plug welding along the edges of the roof panel
front bracket right as noted from the original panel.
- Clean and prepare the attaching surfaces for welding.

- Position the roof panel front bracket right (1) on the vehicle.
- Verify the fit of the roof panel front bracket.
- Clamp the roof panel front bracket right into position.

- Plug weld accordingly.
- Proceed the same way with the roof panel front bracket left.
- Apply the sealers and anti-corrosion materials to the repair area, as
necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable
Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Collision Sectioning Warning in the Preface section.
Warning: Refer to Glass and She ...
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Front Lower Control Arm Bushing Replacement
Preliminary Procedure
Raise and support the vehicle. Refer to Lifting and Jacking the
Vehicle.
Remove the tire and wheel. Refer to Tire and Wheel Removal and
Installation.
Remove the lower control arm. Refer to Lower Control Arm Replacement.
Lower Control Arm Rear Bushing ...
Steering Wheel Controls
For vehicles with audio steering wheel controls, some audio controls can be adjusted
at the steering wheel.
: For vehicles with a Bluetooth,
OnStar, or navigation system, press to interact with those systems.
: Press to silence the vehicle speakers
only. Press again to turn the sound on. ...
Rear Bumper Impact Bar Replacement
Preliminary Procedure
Remove the rear bumper fascia. Refer to Rear Bumper Fascia Replacement.
Rear Bumper Energy Absorber Nut (Qty: 6)
Caution: Refer to Fastener Caution in the Preface section.
Tighten
40 N·m (30 lb ft)
Rear Bumper Impact Bar
Special Tools and Equipment
...