Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Cut the roof front header panel in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal thickness at the sectioning joint.
  2. Create a 50 mm (2 in) backing plate from the unused portion of the service part.
  3. Drill 8 mm (5/16 in) along the sectioning cut on the remaining original part. Locate these holes 13 mm (1/2 in) from the edge of part and spaced 40 mm (1 1/2 in) apart.
  4. Prepare all mating surfaces as necessary.
  5. Fit the backing plates halfway into the sectioning joints, clamp in place and plug weld to the vehicle.
  6. Align roof front header panel.

  1. Plug weld accordingly.
  2. To create a solid weld with minimum heat distortion, make 25 mm (1 in) stitch welds along the seam with 25 mm (1 in) gaps between them. Then go back and complete the stitch weld.

  1. Drill 8 mm (5/16 in) for plug welding along the edges of the roof panel front bracket right as noted from the original panel.
  2. Clean and prepare the attaching surfaces for welding.

  1. Position the roof panel front bracket right (1) on the vehicle.
  2. Verify the fit of the roof panel front bracket.
  3. Clamp the roof panel front bracket right into position.

  1. Plug weld accordingly.
  2. Proceed the same way with the roof panel front bracket left.
  3. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  4. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  5. Install all related panels and components.
  6. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  7. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Collision Sectioning Warning in the Preface section. Warning: Refer to Glass and She ...

Roof Front Header Panel Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Driving Characteristics and Towing Tips
Driving with a Trailer When towing a trailer: Х Become familiar with the state and local laws that apply specifically to trailer towing. Х Do not tow a trailer during the first 800 km (500 mi), to prevent damage to the engine, axle or other parts. Х Then, during the first 800 km (500 mi) tra ...

Inflatable Restraint Seat Position Sensors - If Equipped
The inflatable restraint seat position sensor is used to determine the proximity of a front driver or passenger seat position with respect to the frontal air bag. The seat position sensor interfaces with the inflatable restraint sensing and diagnostic module (SDM). The state of the seat positi ...

Radio Reception
Frequency interference and static can occur during normal radio reception if items such as cell phone chargers, vehicle convenience accessories, and external electronic devices are plugged into the accessory power outlet. If there is interference or static, unplug the item from the accessory p ...

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