Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Rear Side Door Replacement

Preliminary Procedure

Preliminary Procedure

  1. Remove the rear side door trim panel. Refer to Rear Side Door Trim Replacement.

Rear Side Door Check Link Bolt Caution: Refer to Fastener Caution in the Preface section.

Procedure

  1. Remove the water deflector
  2. Disconnect the door electrical connector.
  3. Support the door before removing the hinge bolts
  4. With the aid of an assistant, remove the door.

Tighten 25 Nm (18 lb ft)

  1. Rear Side Door Lower Hinge Bolt (Qty: 2)

Tighten 25 Nm (18 lb ft)

  1. Rear Side Door Upper Hinge Bolt (Qty: 2)

Tighten 25 Nm (18 lb ft)

  1. Rear Side Door

Procedure

  1. Transfer all of the internal components.
  2. Adjust the rear side door as needed. Refer to Rear Side Door Adjustment.
Rear Side Door Adjustment
Rear Side Door Caution: Refer to Fastener Caution in the Preface section. Procedure Loosen the rear door hinge bolt (Qty: 4)  to adjust the rear door. Adjust the rear door in order to ...

Front Fender Replacement
Preliminary Procedure Remove the front bumper fascia. Refer to Front  Bumper Fascia Replacement Remove front bumper fascia guide. Refer to Front Bumper Fascia Replacement Remove ...

Other materials:

Installation Procedure
Prepare all mating surfaces as necessary. Align the body lock pillar outer panel reinforcement. Create 8 x 24 mm (5/16 x 15/16 in) slots for MIG-brazing upper (1) and lower (2). Clean and prepare the attaching surfaces for spot welding and brazing. Position the body loc ...

Scheduling Service Appointments
When the vehicle requires warranty service, contact your dealer and request an appointment. By scheduling a service appointment and advising the service consultant of your transportation needs, your dealer can help minimize your inconvenience. If the vehicle cannot be scheduled into the service ...

Installation Procedure
Note: If the location of the original plug weld holes can not be determined, space the plug weld holes every 40 mm (1½ in). Drill 8 mm (5/16 in) for plug welding along the edges of the body rear end panel as noted  from the original panel. Clean and prepare the attaching s ...

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