Chevrolet Cruze Repair Manual: Rear Side Door Replacement
Preliminary Procedure
- Remove the rear side door trim panel. Refer to Rear Side Door Trim Replacement.
Rear Side Door Check Link Bolt Caution: Refer to Fastener Caution in the Preface section.
Procedure
- Remove the water deflector
- Disconnect the door electrical connector.
- Support the door before removing the hinge bolts
- With the aid of an assistant, remove the door.
Tighten 25 N·m (18 lb ft)
- Rear Side Door Lower Hinge Bolt (Qty: 2)
Tighten 25 N·m (18 lb ft)
- Rear Side Door Upper Hinge Bolt (Qty: 2)
Tighten 25 N·m (18 lb ft)
- Rear Side Door
Procedure
- Transfer all of the internal components.
- Adjust the rear side door as needed. Refer to Rear Side Door Adjustment.
Rear Side Door Adjustment
Rear Side Door
Caution: Refer to Fastener Caution in the Preface section.
Procedure
Loosen the rear door hinge bolt (Qty: 4) to adjust the rear door.
Adjust the rear door in order to ...
Front Fender Replacement
Preliminary Procedure
Remove the front bumper fascia. Refer to Front Bumper Fascia
Replacement
Remove front bumper fascia guide. Refer to Front Bumper Fascia
Replacement
Remove ...
Other materials:
Tracing Powder or Chalk Test
Clean the weatherstrips and the contact surfaces with cleaning solvent.
Apply powder or chalk in an unbroken line to the contact surface of the
weatherstrip surrounding the perimeter of the suspected
areas.
Close the panel completely without slamming the panel. Closing the panel
comple ...
Removal Procedure
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface
section.
Disable the SIR System. Refer to SIR Disabling
and Enabling.
Disconnect the negative battery cable. Refer to Battery Negative Cable
Disconnection and Connection.
Remove the front side door. Refer to Fron ...
Installation Procedure
Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-brazing
(1).
Clean and prepare the attaching surfaces for spot welding and brazing.
Note: In MIG-brazing areas 50 mm (2 in) must be kept clear
of structural adhesive.
Apply structural adhesive to all attaching surfaces ...
