Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Rear Side Door Replacement

Preliminary Procedure

Preliminary Procedure

  1. Remove the rear side door trim panel. Refer to Rear Side Door Trim Replacement.

Rear Side Door Check Link Bolt Caution: Refer to Fastener Caution in the Preface section.

Procedure

  1. Remove the water deflector
  2. Disconnect the door electrical connector.
  3. Support the door before removing the hinge bolts
  4. With the aid of an assistant, remove the door.

Tighten 25 N·m (18 lb ft)

  1. Rear Side Door Lower Hinge Bolt (Qty: 2)

Tighten 25 N·m (18 lb ft)

  1. Rear Side Door Upper Hinge Bolt (Qty: 2)

Tighten 25 N·m (18 lb ft)

  1. Rear Side Door

Procedure

  1. Transfer all of the internal components.
  2. Adjust the rear side door as needed. Refer to Rear Side Door Adjustment.
Rear Side Door Adjustment
Rear Side Door Caution: Refer to Fastener Caution in the Preface section. Procedure Loosen the rear door hinge bolt (Qty: 4)  to adjust the rear door. Adjust the rear door in order to ...

Front Fender Replacement
Preliminary Procedure Remove the front bumper fascia. Refer to Front  Bumper Fascia Replacement Remove front bumper fascia guide. Refer to Front Bumper Fascia Replacement Remove ...

Other materials:

Air Hose Test
Caution: The air hose test should only be used on fully cured urethane adhesive. Otherwise, damage to the urethane adhesive bead could result in additional leaks. Using a liquid detergent, diluted with water in a spray bottle, spray the window at the edges. Begin at the bottom and grad ...

Collision Repair
Specifications Point-to-point measurements are for reference only. All measurements are given in millimeters. Use these measurements for diagnosing and estimating. Point-to-point measurements are duplicated with tram bar pointers set at equal lengths. All die marks, holes, slots, and fast ...

Installation Procedure
Align the front side door outer panel. Verify the fit of the front side door outer panel. Clamp the front side door outer  panel into position. Pre-flanging the flange with BO-6396 pliers and BO-6392 tool kit . Continue to hammer in stages along the hem flanges. ...

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