Chevrolet Cruze Repair Manual: Removal Procedure

Chevrolet Cruze Repair Manual / Body repair / Collision Repair / Roof Rear Header Panel Replacement (MIG-Brazing) / Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Disable the SIR System. Refer to SIR Disabling and Enabling.
Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
Remove all related panels and components.
Visually inspect the damage. Repair as much of the damage as possible.
Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
Locate and mark all factory welds.

Drill all factory welds. Note the number and location of welds for installation of the service assembly.

Remove the damaged roof rear header panel (1).

Roof Rear Header Panel Replacement (MIG-Brazing)

Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure

Clean and prepare the attaching surfaces for welding. Position the roof rear header panel (1) on the vehicle. Verify the fit of the panel. Clamp the roof rear header panel into positi ...

Other materials:

Passenger Seat Frame Replacement
Removal Procedure Remove front seat cushion cover (1) and pad (2) from frame (3). Refer to Front Seat Cushion Cover and Pad Replacement Remove the wire harness (1), if equipped. Remove front seat back cushion cover (1) and pad (2) from frame (3). Refer to Driv ...

Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Collision Sectioning Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR System. Refer to SIR ...

Refrigerant Recovery and Recharging
Special Tools GE-45037 A/C Oil Injector For equivalent regional tools, refer to Special Tools. Refrigerant Recovery and Recharging Warning: To prevent personal injury, avoid breathing A/C Refrigerant and lubricant vapor or mist. Work in a well ventilated area. To remove refrigerant from the A ...