Chevrolet Cruze Repair Manual: Installation Procedure
- Clean and prepare the attaching surfaces for welding.
- Position the roof rear header panel (1) on the vehicle.
- Verify the fit of the panel.
- Clamp the roof rear header panel into position.
- Spot weld accordingly as noted from the original panel.
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Disable the SIR System. Refer to SIR Disabling and Enabling.
Disconnect the negative battery cab ...
Rocker Inner Panel Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Collision Sectioning Warning in the Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR System. Refer to SIR Disabling ...
Fuel Tank Filler Pipe Housing Replacement
Preliminary Procedure
Remove rear wheelhouse panel liner. Refer to Rear Wheelhouse Panel Liner
Replacement.
Remove fuel tank filler door. Refer to Fuel Tank Filler Door
Replacement.
Fuel Tank Filler Door Lock Actuator
Procedure
Disconnect electrical connector.
Fuel Tank ...
Installation Procedure
Cut the front compartment upper side rail in corresponding locations to
fit the remaining original panel. The sectioning joint should
be trimmed to allow a gap of one-and-one-half-times the metal thickness at
the sectioning joint.
Create a 50 mm (2 in) backing plate from the unused ...
