Chevrolet Cruze Repair Manual: Installation Procedure
- Drill 8 mm (5/16 in) for plug welding along the edges of the front wheelhouse panel rear reinforcement as noted from the original panel.
- Drill 8 mm (5/16 in) for plug welding where front wheelhouse front panel and front wheelhouse panel rear reinforcement overlap.
- Clean and prepare the attaching surfaces for welding.
- Position the front wheelhouse panel rear reinforcement on the vehicle.
- Verify the fit of the front wheelhouse panel rear reinforcement.
- Clamp the front wheelhouse panel rear reinforcement into position.
- Plug weld accordingly.
- Plug weld the joint from front wheelhouse panel rear reinforcement to front wheelhouse front panel accordingly.
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti- Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR Syst ...
Front Wheelhouse Panel Rear Reinforcement Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Installation Procedure
Cut the quarter outer panel in corresponding locations to fit the
remaining original panel. The sectioning joint should be trimmed to
allow a gap of one-and-one-half-times the metal thickness at the sectioning
joint.
Create a 50 mm (2 in) backing plate from the unused portion
&nbs ...
Battery Negative Cable Disconnection and Reconnection
Removal Procedure
Turn on the radio and record all of the customer radio station presets.
Ensure that all lamps and accessories are turned off.
Turn the ignition OFF and remove the ignition key.
Warning: Refer to Battery Disconnect Warning in the Preface section.
Loosen the negati ...
Work Stall Test Warning
Warning: One or more of the following guidelines may apply when performing
specific required tests in the work stall:
When a test requires spinning the drive wheels with the vehicle jacked up,
adhere to the following precautions:
Do not exceed 56 km/h (35 mph) when spinning one drive wheel ...
