Chevrolet Cruze Repair Manual: Installation Procedure

- Drill 8 mm (5/16 in) for plug welding along the edges of the front
wheelhouse panel rear reinforcement as noted from the original
panel.

- Drill 8 mm (5/16 in) for plug welding where front wheelhouse front panel
and front wheelhouse panel rear reinforcement overlap.
- Clean and prepare the attaching surfaces for welding.

- Position the front wheelhouse panel rear reinforcement on the vehicle.
- Verify the fit of the front wheelhouse panel rear reinforcement.
- Clamp the front wheelhouse panel rear reinforcement into position.

- Plug weld accordingly.

- Plug weld the joint from front wheelhouse panel rear reinforcement to
front wheelhouse front panel accordingly.
- Apply the sealers and anti-corrosion materials to the repair area, as
necessary. Refer to Anti- Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable
Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR Syst ...
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Fuel Tank Filler Pipe Housing Replacement
Preliminary Procedure
Remove rear wheelhouse panel liner. Refer to Rear Wheelhouse Panel Liner
Replacement.
Remove fuel tank filler door. Refer to Fuel Tank Filler Door
Replacement.
Fuel Tank Filler Door Lock Actuator
Procedure
Disconnect electrical connector.
Fuel Tank ...
Instrument Panel Fuse Block
The instrument panel fuse block is in the driver side of the instrument panel.
To access the fuses:
1. Open the fuse block cover by pulling out at the top.
2. Remove the lower edge of the cover.
3. Remove the cover.
To reinstall the cover, reverse the steps above.
Instrument Panel Fuse Bl ...
Front End Upper Tie Bar Replacement
Preliminary Procedure
Remove the front bumper fascia. Refer to Front Bumper Fascia
Replacement
Remove the radiator support bracket. Refer to Radiator Support Bracket
Replacement
Remove the radiator grille reinforcement support. Refer to Radiator
Grille Reinforcement Suppor ...