Chevrolet Cruze Repair Manual: Installation Procedure

Chevrolet Cruze Repair Manual / Body repair / Collision Repair / Body Rear End Panel Replacement (MAG-Welding) / Installation Procedure

Note: If the location of the original plug weld holes can not be

Note: If the location of the original plug weld holes can not be determined, space the plug weld holes every 40 mm (1½ in).

Drill 8 mm (5/16 in) for plug welding along the edges of the body rear end panel as noted from the original panel.
Clean and prepare the attaching surfaces for welding.

Position the body rear end panel on the vehicle.
Verify the fit of the body rear end panel.
Clamp the body rear end panel into position.

Plug weld accordingly.
Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
Install all related panels and components.
Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
Enable the SIR system. Refer to SIR Disabling and Enabling.

Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Body Rear End Panel Replacement (MIG-Brazing)

Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Shifting out of Park
This vehicle is equipped with an automatic transmission shift lock control system. The shift lock is designed to: • Prevent ignition key removal unless the shift lever is in P (Park) with the shift lever button fully released. • Prevent movement of the shift lever out of P (Park) unless the ig ...

Installation Procedure
Cut the front compartment upper side rail in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal thickness at the sectioning joint. Create a 50 mm (2 in) backing plate from the unused ...

Front Suspension
Specifications Front Suspension Components Drivetrain and Front Suspension Frame Front Stabilizer Shaft Drivetrain and Front Suspension Frame Rear Insulator Front Stabilizer Shaft Link Front Suspension Strut Insulator Assembly Front Spring Shock Absorber Assembly Front Whe ...