Chevrolet Cruze Repair Manual: Installation Procedure
Note: If the location of the original plug weld holes can not be determined, space the plug weld holes every 40 mm (1½ in).
- Drill 8 mm (5/16 in) for plug welding along the edges of the body rear end panel as noted from the original panel.
- Clean and prepare the attaching surfaces for welding.
- Position the body rear end panel on the vehicle.
- Verify the fit of the body rear end panel.
- Clamp the body rear end panel into position.
- Plug weld accordingly.
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR Syst ...
Body Rear End Panel Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Collision Sectioning Warning in the Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR System. Refer to SIR Disabling ...
Symptoms - Squeaks and Rattles
Table 1: Rattle Coming From the Side Rail
Table 2: Rattle Under Vehicle at Higher RPM
Table 3: Thump From Rear of Vehicle on Bumps
Table 4: Glass Knock Coming From the Rear of the Vehicle When Driving Over
Bumps
Table 5: Rattle Coming From Door
Table 6: Squeak When Operating Doors
Table 7: S ...
Air Conditioning Compressor Replacement (1.6L LDE, LXV, and 1.8L 2H0)
Preliminary Procedures
Recover the refrigerant. Refer to Refrigerant Rec . overy and
Recharging.
Remove drive belt. Refer to Drive Belt Replacement.
Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
Disconnect the A/C compressor electrical connector
Re ...
