Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

Note: If the location of the original plug weld holes can not be

Note: If the location of the original plug weld holes can not be determined, space the plug weld holes every 40 mm (1½ in).

  1. Drill 8 mm (5/16 in) for plug welding along the edges of the body rear end panel as noted  from the original panel.
  2. Clean and prepare the attaching surfaces for welding.

  1. Position the body rear end panel on the vehicle.
  2. Verify the fit of the body rear end panel.
  3. Clamp the body rear end panel into position.

  1. Plug weld accordingly.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  4. Install all related panels and components.
  5. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  6. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Body Rear End Panel Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Restraint System
Note: If the vehicle has been in a collision, refer to Repairs and Inspections Required After a Collision for additional information. Vehicle has front and rear seat belts that are the primary means of occupant restraint. Seat belts help to keep the occupants inside the passenger compartment a ...

Wiper Blade Replacement
Windshield wiper blades should be inspected for wear and cracking. Replacement blades come in different types and are removed in different ways. Notice: Allowing the wiper arm to touch the windshield when no wiper blade is installed could damage the windshield. Any damage that occurs would not ...

Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR System. Refer to SIR  Disabling and Enabling. Disconnect the negative battery cable. Refer to Bat ...

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