Chevrolet Cruze Repair Manual: Installation Procedure
Note: If the location of the original plug weld holes can not be determined, space the plug weld holes every 40 mm (1½ in).
- Drill 8 mm (5/16 in) for plug welding along the edges of the body rear end panel as noted from the original panel.
- Clean and prepare the attaching surfaces for welding.
- Position the body rear end panel on the vehicle.
- Verify the fit of the body rear end panel.
- Clamp the body rear end panel into position.
- Plug weld accordingly.
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR Syst ...
Body Rear End Panel Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Ignition Positions (Key Access)
The ignition switch has four different positions.
Notice: Using a tool to force the key to turn in the ignition could
cause damage to the switch or break the key. Use the correct key, make sure it is
all the way in, and turn it only with your hand.
If the key cannot be turned by hand, see yo ...
Air Conditioning Compressor Replacement (1.6L LXT)
Preliminary Procedures
Recover the refrigerant. Refer to Refrigerant Rec overy and
Recharging.
Remove drive belt. Refer to Generator and Air Conditioning Compressor
and Power Steering Pump Belt Replacement.
Raise and support the vehicle. Refer to Lifting and Jacking the Vehic ...
Instrument Panel Upper Trim Pad Insert Replacement
Preliminary Procedure
Remove the instrument panel. Refer to Instrument Panel Assembly Replacement.
Instrument Panel Upper Trim Pad Insert Screw (Qty: 6)
Caution: Refer to Fastener Caution in the Preface section.
Tighten
2.5 N·m (22 lb in)
Instrument Panel Upper Trim Pad Insert Asse ...
