Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Cut the body lock pillar outer panel in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal thickness at the sectioning joint
  2. Create a 50 mm (2 in) backing plate from the unused portion of the service part.
  3. Drill 8 mm (5/16 in) along the sectioning cut on the remaining original part. Locate these holes 13 mm (1/2 in) from the edge of part and spaced 40 mm (1 1/2 in) apart.
  4. Prepare all mating surfaces as necessary.
  5. Fit the backing plates halfway into the sectioning joints, clamp in place and plug weld to the vehicle.
  6. Align the body lock pillar outer panel.

  1. Drill 8 mm (5/16 in) for plug welding along the edges of the body lock pillar outer panel as noted from the original panel.
  2. Clean and prepare the attaching surfaces for welding.

  1. Position the body lock pillar outer   panel on the vehicle.
  2. Verify the fit of the body lock pillar outer panel.
  3. Clamp the body lock pillar outer panel into position.

  1. Plug weld accordingly.
  2. To create a solid weld with minimum heat distortion, make 25 mm (1 in) stitch welds along the seam with 25 mm (1 in) gaps between them. Then go back and complete the stitch weld.
  3. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  4. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  5. Install all related panels and components.
  6. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  7. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Collision Sectioning Warning in the Preface section. Warning: Refer to Glass and She ...

Body Lock Pillar Outer Panel Sectioning (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Engine Oil Life System
When to Change Engine Oil   This vehicle has a computer system that indicates when to change the engine oil and filter. This is based on a combination of factors which include engine revolutions, engine temperature, and miles driven. Based on driving conditions, the mileage at which an oil ...

Driver Seat Frame Replacement
Removal Procedure Remove front seat cushion cover (1) and pad (2) from frame (3). Refer to Front Seat Cushion Cover and Pad Replacement Remove the wire harness (1), if equipped. Remove front seat back cushion cover (1) and pad (2) from frame (3). Refer to Driver or ...

Windshield Garnish Molding Replacement
Preliminary Procedure Disable the SIR system. Refer to SIR Disabling and Enabling. Windshield Garnish Molding Assembly Procedure Loosen  tether clip and steel clips. Disconnect electrical connector. The tether clip at the upper portion of the garnish molding MUST be repla ...

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