Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Cut the body lock pillar outer panel in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal thickness at the sectioning joint
  2. Create a 50 mm (2 in) backing plate from the unused portion of the service part.
  3. Drill 8 mm (5/16 in) along the sectioning cut on the remaining original part. Locate these holes 13 mm (1/2 in) from the edge of part and spaced 40 mm (1 1/2 in) apart.
  4. Prepare all mating surfaces as necessary.
  5. Fit the backing plates halfway into the sectioning joints, clamp in place and plug weld to the vehicle.
  6. Align the body lock pillar outer panel.

  1. Drill 8 mm (5/16 in) for plug welding along the edges of the body lock pillar outer panel as noted from the original panel.
  2. Clean and prepare the attaching surfaces for welding.

  1. Position the body lock pillar outer   panel on the vehicle.
  2. Verify the fit of the body lock pillar outer panel.
  3. Clamp the body lock pillar outer panel into position.

  1. Plug weld accordingly.
  2. To create a solid weld with minimum heat distortion, make 25 mm (1 in) stitch welds along the seam with 25 mm (1 in) gaps between them. Then go back and complete the stitch weld.
  3. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  4. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  5. Install all related panels and components.
  6. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  7. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Collision Sectioning Warning in the Preface section. Warning: Refer to Glass and She ...

Body Lock Pillar Outer Panel Sectioning (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Stabilizer Shaft Replacement
Special Tools CH 904 Underframe CH 49289 Centering Adapter EN 45059 Torque Angle Sensor Kit For equivalent regional tools, refer to Special Tools. Removal Procedure Turn the front wheels to the straight forward position and secure the steering   wheel from moving. ...

Rear Compartment Lid Adjustment
Rear Compartment Lid Caution: Refer to Fastener Caution in the Preface section. Procedure Loosen the rear compartment lid hinge bolt (Qty: 4) to   adjust the rear compartment lid. Adjust the rear compartment lid in order to obtain an even gap between the rear compartment ...

Overlap/Backing Plate Sectioning (Welding)
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Fit the service panel   to the vehicle to ensure a proper fit. Measure and mark a line at the sail panel 120 mm (4 3/4 in) from the back glass opening and 70 mm (2 3/4 in) rearward from the ...

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