Chevrolet Cruze Repair Manual: Installation Procedure
- Align the rocker inner panel.
- Drill 8 mm (5/16 in) for plug welding along the edges of the quarter outer panel as noted from the original panel.
- Clean and prepare the attaching surfaces for welding.
- Position the rocker inner panel on the vehicle.
- Verify the fit of the quarter outer panel.
- Clamp the rocker inner panel into position.
- Plug weld accordingly
- Plug weld accordingly.
- To create a solid weld with minimum heat distortion, make 25 mm (1 in) stitch welds along the seam with 25 mm (1 in) gaps between them. Then go back and complete the stitch weld.
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Collision Sectioning Warning in the Preface section.
Warning: Refer to Glass and She ...
Rocker Inner Panel Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Air Hose Test
Caution: The air hose test should only be used on fully cured
urethane adhesive. Otherwise, damage to the urethane adhesive bead
could result in additional leaks.
Using a liquid detergent, diluted with water in a spray bottle, spray
the window at the edges. Begin at the bottom and grad ...
Removal Procedure
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface
section.
Disable the SIR System. Refer to SIR Disabling
and Enabling.
Disconnect the negative battery cable. Refer to Battery Negative Cable
Disconnection and Connection.
Remove the front side door. Refer t ...
Auxiliary Devices
If equipped, the AUX inputs are in the center console and allows portable devices
to connect to the vehicle using the 3.5 mm(1/8 in) auxiliary jack or USB port.
3.5mm Jack
Connect a 3.5mm (1/8 in) cable to the auxiliary input jack to use a portable
audio player.
Playback of an audio device th ...
