Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Align the rocker inner panel.

  1. Drill 8 mm (5/16 in) for plug welding along the edges of the quarter outer panel as noted  from the original panel.
  2. Clean and prepare the attaching surfaces for welding.

  1. Position the rocker inner panel on the vehicle.
  2. Verify the fit of the quarter outer panel.
  3. Clamp the rocker inner panel into position.

  1. Plug weld accordingly

  1. Plug weld accordingly.
  2. To create a solid weld with minimum heat distortion, make 25 mm (1 in) stitch welds along the seam with 25 mm (1 in) gaps between them. Then go back and complete the stitch weld.
  3. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  4. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  5. Install all related panels and components.
  6. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  7. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Collision Sectioning Warning in the Preface section. Warning: Refer to Glass and She ...

Rocker Inner Panel Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Refrigerant Recovery and Recharging
Special Tools GE-45037 A/C Oil Injector For equivalent regional tools, refer to Special Tools. Refrigerant Recovery and Recharging Warning: To prevent personal injury, avoid breathing A/C Refrigerant and lubricant vapor or mist. Work in a well ventilated area. To remove refrigerant from the A ...

Steering Column Replacement (Right Hand Drive)
Caution: With wheels of the vehicle facing straight ahead, secure the steering wheel utilizing steering column anti-rotation pin, steering column lock, or a strap to prevent rotation. Locking of the steering column will prevent damage and a possible malfunction of the SIR system. The steering ...

Climate Control Systems
The heating, cooling, defrosting, and ventilation for the vehicle can be controlled with these systems. Vehicles without Air Conditioning   1. Temperature Control. 2. Bi-level Air Mode. 3. Floor Air Mode. 4. Vent Air Mode. 5. Fan Control. 6. Driver and Passenger Heated Seats (If Equ ...

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