Chevrolet Cruze Repair Manual: Dual Phase Steel
This information provides repair recommendations and general guidelines for steel classified as Dual Phase Steel (Dual Phase Steel with a tensile strength up to and including 800 MPa), also known as DP.
General Motors recommends the following when repairing or replacing this type of steel during collision repair.
Note: The use of heat to repair damage is not recommended for this classification of steel.
Recommended Repairs
- Cold repairs can be performed on this type of steel, unless the damage includes kinks. If the damage includes kinks, the part should be replaced
- Sectioning or partial replacement of this type of steel is recommended only at approved locations, in a specific sectioning procedure.
- This type of steel can be used as a sleeve, or backer plate, when recommended in a specific sectioning procedure.
- Squeeze Resistance Spot Welding can be used to replace factory spot welds, where applicable.
- MIG plug welding and MIG stitch welding can be used on this type of steel.
- MIG Brazing can be used on this type of steel.
Installation Procedure
Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-brazing along the edges
of the tail lamp pocket as noted f rom the
original panel.
Note:
Clean and prepare the attaching surf ...
High Strength Low Alloy Steel
This information provides repair recommendations and general guidelines for
steel classified as High Strength Low Alloy Steel, also known
as HSLA. This type of steel normally has a tensile strength ...
Other materials:
Taillamps, Turn Signal, Sidemarker, Stoplamps, and Back-Up Lamps
Trunk Deck Inboard Taillamps
1. Open the trunk.
2. Remove the trunk deck trim cover (1).
3. Remove the bulb socket (2) by turning counterclockwise and pulling straight out.
4. Remove the bulb from the socket.
5. Install the new bulb in the bulb socket.
6. Install the bulb socket by turni ...
Power Steering Gear Inlet Pipe/Hose Replacement
Removal Procedure
Remove front bumper fascia. Refer to Front Bumper Fascia Replacement
Remove as much power steering fluid from the remote power steering fluid
reservoir as possible.
Place drain pans under the vehicle as needed.
Remove power steering gear inlet hose bolt (1).
...
Accident With Side Air Bag Module Deployment - Component Replacement and
Inspections
After a collision involving left/right side air bag module deployment,
replace the following components.
Left/right inflatable restraint side impact sensors on the side of the
impact.
Left/right inflatable restraint roof rail module on the side of the
impact.
Inflatable restraint sen ...
