Chevrolet Cruze Repair Manual: Dual Phase Steel
This information provides repair recommendations and general guidelines for steel classified as Dual Phase Steel (Dual Phase Steel with a tensile strength up to and including 800 MPa), also known as DP.
General Motors recommends the following when repairing or replacing this type of steel during collision repair.
Note: The use of heat to repair damage is not recommended for this classification of steel.
Recommended Repairs
- Cold repairs can be performed on this type of steel, unless the damage includes kinks. If the damage includes kinks, the part should be replaced
- Sectioning or partial replacement of this type of steel is recommended only at approved locations, in a specific sectioning procedure.
- This type of steel can be used as a sleeve, or backer plate, when recommended in a specific sectioning procedure.
- Squeeze Resistance Spot Welding can be used to replace factory spot welds, where applicable.
- MIG plug welding and MIG stitch welding can be used on this type of steel.
- MIG Brazing can be used on this type of steel.
Installation Procedure
Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-brazing along the edges
of the tail lamp pocket as noted f rom the
original panel.
Note:
Clean and prepare the attaching surf ...
High Strength Low Alloy Steel
This information provides repair recommendations and general guidelines for
steel classified as High Strength Low Alloy Steel, also known
as HSLA. This type of steel normally has a tensile strength ...
Other materials:
Inflatable Restraint Seat Position Sensors - If Equipped
The inflatable restraint seat position sensor is used to determine the
proximity of a front driver or passenger seat position with respect to
the frontal air bag. The seat position sensor interfaces with the inflatable
restraint sensing and diagnostic module (SDM). The state of the
seat positi ...
Visual Aiming Preparation Procedure
Important: Some state and local laws specify requirements for
headlamp aim. Comply with all of these laws when performing any
headlamp aiming operations.
Headlamp aim should be checked:
When a new headlamp capsule is installed.
If service or repairs to the front end area have, or may have, ...
Front Fog Lamps
For vehicles with front fog lamps, the button is on the outboard side of the
instrument panel.
The ignition must be on to turn on the fog lamps.
(Front Fog Lamps): Press
to turn the fog lamps on or off. An indicator light on the instrument cluster comes
on when the fog lamps are on.
The ...
