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Chevrolet Cruze Repair Manual: Rear Floor Panel Filler Replacement (MAG-Welding)

Chevrolet Cruze Repair Manual / Body repair / Collision Repair / Rear Floor Panel Filler Replacement (MAG-Welding)

Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed.

Installation Procedure
Create 8 24 mm (5/16 x 15/16 in) slots for MIG-brazing along the edges of the underbody rear side rail reinforcement as noted from the original panel. Clean and prepare the attaching&nb ...

Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Other materials:

Installation Procedure
Cut the quarter outer panel in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal thickness at the sectioning joint. Create a 50 mm (2 in) backing plate from the unused portion  ...

SIR Service Precautions
SIR Service Precautions Warning: When performing service on or near the SIR components or the SIR wiring, the SIR system must be disabled. Failure to observe the correct procedure could cause deployment of the SIR components. Serious injury can occur. Failure to observe the correct procedure ...

Headlamp Aiming Procedure
Open the hood. Measure from the floor to the center of the headlamp bulb. Some headlamps have an aim dot marked on the headlamp lens. At the screen, measure from the floor and place the horizontal tape at the measured distance. Measure from the reference line on the floor to the le ...

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